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Sony STR-KM2 - Service Manual

Sony STR-KM2
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SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
MULTI CHANNEL AV RECEIVER
STR-KM2/KM3
9-890-591-04
2014C80-1
©
2014.03
Ver. 1.3 2014.03
This receiver incorporates Dolby* Digital and Pro Logic Surround and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories. Dolby, Pro Logic, and the double- D symbol are trademarks of Dolby Laboratories.
** Manufactured under license under U.S. Patent Nos: 5,956,674; 5,974,380; 6,226,616; 6,487,535 & other U.S. and worldwide patents issued & pending.
DTS, the Symbol, & DTS and the Symbol together are registered trademarks & DTS Digital Surround | 96/24 is a trademark of DTS, Inc. Product
includes software. © DTS, Inc. All Rights Reserved.
This receiver incorporates High-De nition Multimedia Interface (HDMI
TM
) technology.
HDMI, the HDMI Logo, and High-De nition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC in the United States
and other countries.
“x.v.Color (x.v.Colour)” and “x.v.Color (x.v.Colour)” logo are trademarks of Sony Corporation.
“BRAVIA” is a trademark of Sony Corporation.
“PlayStation” is a registered trademark of Sony Computer Entertainment Inc.
MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
“WALKMAN” is a registered trademark of Sony Corporation.
MICROVAULT is a trademark of Sony Corporation.
Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
This product contains technology subject to certain intellectual property rights of Microsoft. Use or distribution of this technology outside of this product is
prohibited without the appropriate license(s) from Microsoft.
SPECIFICATIONS
Ampli er section
Power Output
E51 and AR models
Stereo mode output (rated) (6 ohms, 1 kHz, THD 1%)
104 W + 104 W
1)
Surround mode output
2)
(reference) (6 ohms,
1 kHz, THD 30%)
RMS output
FRONT: 220 W per channel
1)
CENTER: 220 W
1)
(STR-KM3)
SURROUND: 220 W per channel
1)
Surround mode
2)
(reference) (6 ohms, 100 Hz,
THD 30%)
SUBWOOFER: 220 W per channel
1)
Other models
Stereo mode output (rated) (6 ohms, 1 kHz, THD 1%)
104 W + 104 W
1)
Surround mode output
2)
(reference) (6 ohms,
1 kHz, THD 10%)
RMS output
FRONT: 170 W per channel
1)
(STR-KM3)
165 W per channel
1)
(STR-KM2)
CENTER: 170 W
1)
(STR-KM3)
SURROUND: 170 W per channel
1)
(STR-KM3)
165 W per channel
1)
(STR-KM2)
Surround mode
2)
(reference) (6 ohms, 100 Hz,
THD 10%)
SUBWOOFER: 175 W per channel
1)
(STR-KM3)
170 W per channel
1)
(STR-KM2)
1)
Measured under the following conditions:
Area Power requirements
SAF, E51, SP 240 V AC, 50 Hz
MX 127 V AC, 60 Hz
AR, TH, AUS, RU 230 V AC, 50 Hz
EA 127 V AC, 50 Hz
2)
Reference power output for front, center,
surround speakers and subwoofers. Depending
on the sound eld settings and the source,
there may be no sound output.
Inputs
Analog Sensitivity: 800 mV/
50 kilohms
Digital (Coaxial) Impedance: 75 ohms
Outputs (Analog)
AUDIO OUT Voltage: 800 mV/
1 kilohm
Tone
Gain levels ±6 dB, 1 dB step
Reproduction frequency range:
28 Hz – 20,000 Hz
FM tuner section
Tuning range 87.5 MHz – 108.0 MHz
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals
75 ohms, unbalanced
Russian Model
Australian Model
Mexican Model
Singapore Model
Saudi Arabia Model
Thai Model
STR-KM3
E Model
STR-KM2/KM3
STR-KM2 is the receiver section in HT-M2.
STR-KM3 is the receiver section in HT-M3.
Photo: STR-KM3
– Continued on next page –

Table of Contents

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Sony STR-KM2 Specifications

General IconGeneral
TypeAV receiver
Channels5.1
Surround Sound FormatsDolby Digital, DTS
Inputs2 x audio
Outputs1 x Video (Composite), 1 x Subwoofer

Summary

Specifications

Amplifier Section

Details the power output and impedance for various audio modes.

Input Specifications

Lists analog and digital input types and their characteristics.

Output Specifications

Details the analog audio output voltage and impedance.

FM Tuner Section Details

Provides tuning range and antenna connection specifications.

General Specifications and Information

General Power Requirements

Details power input voltage and frequency requirements by region.

Servicing Notes

Chip Component Replacement Notes

Guidelines for replacing chip components, including notes on tantalum capacitors and unleaded solder.

Disassembly Procedures

Disassembly Flowchart

Visual flowchart outlining the sequence for disassembling the set.

Case Disassembly

Detailed steps and diagrams for removing the unit's outer case.

Front Panel Section Disassembly

Detailed steps and diagrams for removing the front panel assembly.

Back Panel Section Disassembly

Detailed steps and diagrams for removing the back panel assembly.

Main Block Section Disassembly

Procedure for disassembling the main internal block components.

Main and Thermal Board Disassembly

Procedure for removing the main and thermal boards, including solder desoldering.

Test Mode Operations

FL Check Mode Procedure

Tests all fluorescent display segments by cycling through them.

Software Version Display Mode

Displays software versions for microprocessor, DSP firmware, sound tuning, and tuner.

Electrical Checks

FM Auto Stop Check Procedure

Tests FM tuner auto-stop functionality using a signal generator.

Circuit Diagrams

Block Diagram: Tuner;Audio Section

Block diagram illustrating the signal flow within the tuner and audio processing sections.

Block Diagram: Digital Section

Block diagram detailing the signal paths within the digital processing and interface sections.

Block Diagram: HDMI Section

Block diagram showing the signal flow for HDMI input and output processing.

Block Diagram: Key, Display, USB Section

Block diagram illustrating the functions of the key input, display driver, and USB interface circuits.

Block Diagram: Power Key Section

Block diagram showing the power control, amplifier drive, and protection circuits.

Printed Wiring Board: Digital Audio (Side A)

Component layout for the DIGITAL AUDIO board, Side A.

Printed Wiring Board: Digital Audio (Side B)

Component layout for the DIGITAL AUDIO board, Side B.

Schematic Diagram: Digital Audio Board (1;4)

Circuit schematic for the DIGITAL AUDIO board, part 1 of 4.

Schematic Diagram: Digital Audio Board (2;4)

Circuit schematic for the DIGITAL AUDIO board, part 2 of 4.

Schematic Diagram: Digital Audio Board (3;4)

Circuit schematic for the DIGITAL AUDIO board, part 3 of 4.

Schematic Diagram: Digital Audio Board (4;4)

Circuit schematic for the DIGITAL AUDIO board, part 4 of 4.

Printed Wiring Board: Main Board

Component layout for the MAIN board.

Schematic Diagram: Main Board (1;4)

Circuit schematic for the MAIN board, part 1 of 4.

Schematic Diagram: Main Board (2;4)

Circuit schematic for the MAIN board, part 2 of 4.

Schematic Diagram: Main Board (3;4)

Circuit schematic for the MAIN board, part 3 of 4.

Schematic Diagram: Main Board (4;4)

Circuit schematic for the MAIN board, part 4 of 4.

Printed Wiring Board: HDMI RE (Side A, KM3)

Component layout for the HDMI RE board, Side A (KM3).

Printed Wiring Board: HDMI RE (Side B, KM3)

Component layout for the HDMI RE board, Side B (KM3).

Schematic Diagram: HDMI RE Board (1;2, KM3)

Circuit schematic for the HDMI RE board, part 1 of 2 (KM3).

Schematic Diagram: HDMI RE Board (2;2, KM3)

Circuit schematic for the HDMI RE board, part 2 of 2 (KM3).

Printed Wiring Board: Power AVIDEO

Component layout for the POWER AVIDEO board.

Schematic Diagram: Power AVIDEO Board

Circuit schematic for the POWER AVIDEO board.

Printed Wiring Board: Display Board

Component layout for the DISPLAY board.

Schematic Diagram: Display Board

Circuit schematic for the DISPLAY board.

Printed Wiring Board: DCDC Board

Component layout for the DCDC board.

Schematic Diagram: DCDC Board

Circuit schematic for the DCDC board.

Printed Wiring Board: LED BAR Board

Component layout for the LED BAR board.

Schematic Diagram: LED BAR Board

Circuit diagram for the LED BAR board, showing component connections and functions.

Printed Wiring Board: USB Board (Except SAF, AR)

Component layout for the USB board (excluding SAF, AR models).

Schematic Diagram: USB Board (Except SAF, AR)

Circuit schematic for the USB board (excluding SAF, AR models).

Printed Wiring Board: TUNER1 Board

Component layout for the TUNER1 board.

Schematic Diagram: TUNER1 Board

Circuit diagram for the TUNER1 board, detailing tuner and audio interface components.

Printed Wiring Board: Power Key Board

Component layout for the POWER KEY board.

Schematic Diagram: Power Key Board

Circuit diagram for the POWER KEY board, illustrating button and LED connections.

Printed Wiring Board: Thermal Board

Component layout for the thermal board, showing sensor and connector placement.

Schematic Diagram: Thermal Board

Circuit diagram for the thermal board, detailing sensor and power connections.

IC Block Diagram: WM8768 GEDS;R (IC2123)

Block diagram and pinout for the WM8768GEDS/R IC on the DIGITAL AUDIO board.

IC Pin Function Descriptions

Detailed descriptions of IC pin functions for various components.

Exploded Views

Exploded View: Case Section

Exploded view showing the main chassis, front panel, and back panel components.

Exploded View: Front Panel Section

Exploded view detailing the components of the front panel assembly.

Exploded View: Back Panel Section

Exploded view detailing the components of the back panel assembly.

Exploded View: Chassis Section

Exploded view showing the main chassis and heatsink assembly components.

Electrical Parts List

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