9
5.1. TOOLS REQUIRED
2, 2.5, 3, 4, 5, 6 mm hex bits 3 mm and 5 mm L-shaped hex keys
T10 Torx key High-quality grease
Torque wrench Blue Loctite
11 mm crow foot wrench & open wrench Cable housing cutters
5.2. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS
WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on
your bicycle is important for your safety. If too little force is applied, the
fastener may not hold securely. If too much force is applied, the fastener can
strip threads, stretch, deform or break.
Either way, an incorrect tightening force can result in component failure,
which can cause you to lose control and fall. Where indicated, ensure that
each bolt is torqued to specification. After your first ride, and consistently
thereafter, recheck the tightness of each bolt to ensure secure attachment of
the components.
CAUTION: Ensure that all contact surfaces are clean and bolt threads are
greased or blue Loctite is applied (refer to the instructions for each bolt) prior
to installation.
The following is a summary of torque specifications in this manual:
LOCATION TOOL
TORQUE
Nm in-lbf
WATER BOTTLE CAGE / ACCESSORY
BAG BOLTS
3 mm hex 4.5 40
SWAT BULKHEAD BRACKET WATER
BOTTLE CAGE BOLTS
3 mm hex 0.8 7
SWAT BULKHEAD BRACKET BOLT
3 mm hex 0.8 7
SEAT TUBE BINDER BOLT
5 mm hex 10 88
DAMPER MOUNTS
4 mm hex 6 53
REAR DERAILLEUR HANGER BOLT
4 mm hex 4.5 40
TENDON
11 mm crow foot wrench 6 53
COMPRESSION ADJUSTMENT LEVER
2 mm hex 0.8 7
DAMPER COVER
2 mm hex 0.8 7
FRAMEPOST BOOT
2.5 mm hex 0.8 7
SEATPOST CLAMP BOLT
4 mm hex 6.2 55
FRONT AXLE
6 mm hex 15 133
REAR AXLE
6 mm hex 15 133
For all non-Specialized components, please refer to the manufacturer’s
manuals for tools and torque settings.
Repeated installation and removal of bolts may reduce the effectiveness
of the pre-applied threadlocker. In this case, it can be replaced with the
application of blue Loctite.
5.3. FRAME WIRING LENGTHS (Di2)
LOCATION QTY LENGTH
JCT B BOX TO COCKPIT (SHIFTER)* 1 1400 mm
JCT B BOX TO REAR DERAILLEUR 1 700 mm
JCT B BOX TO BATTERY (@ FRAME POST) 1 1000 mm
JCT B BOX TO BATTERY (@ BULKHEAD) 1 300 mm
JCT A BOX TO RIGHT SHIFTER 1 300 mm
JCT A BOX TO LEFT SHIFTER 1 1200 mm
*If running a JC200 junction box in front of stem, then the wire from the JCT
B box to the stem is 1200mm.