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SRAM G2 ULTIMATE User Manual

SRAM G2 ULTIMATE
42 pages
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SERVICE MANUAL
GEN.0000000005960 Rev F © 2022 SRAM, LLC
G2 Ultimate and RSC
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SRAM G2 ULTIMATE Specifications

General IconGeneral
TypeHydraulic Disc Brake
Caliper Design4-piston
AdjustmentTool-free Reach Adjust, Contact Point Adjustment
FluidDOT 5.1
Caliper MaterialForged Aluminum
Rotor Compatibility200mm, 180mm, 160mm
Intended UseTrail
Brake PadsOrganic

Summary

SRAM LLC Warranty

Extent of Limited Warranty

Details the duration of warranty coverage for SRAM components, including specific terms for Zipp products.

Limitations of Warranty

Lists conditions under which the warranty does not apply, such as improper installation or unauthorized modifications.

Wear and Tear

Defines parts considered normal wear and tear, not covered by warranty, such as brake pads and chains.

Safety First!

Safety Instructions

Emphasizes wearing safety glasses and protective gloves during servicing to prevent injury.

SRAM G2 Brake Systems Service

Service Procedures

General guidance on cleaning parts, replacing seals, and using tools with torque specifications.

Troubleshooting

Steps to address excessive lever throw or spongy brake feel before bleeding the system.

Caliper Service

Parts and Tools Needed for Service

Lists necessary components and tools for caliper maintenance and repair.

Caliper Brake Pad Removal

Step-by-step instructions for safely removing brake pads from the caliper.

Caliper Piston Removal

Detailed procedure for removing caliper pistons for service or replacement.

Caliper Piston Installation

Guides on correctly installing caliper pistons and reassembling the caliper body.

Lever Service

Parts and Tools Needed for Service

Lists all required parts and tools for servicing the brake lever mechanism.

Lever Fluid Removal

Instructions for safely draining brake fluid from the lever body.

Lever Blade Removal

Step-by-step guide for detaching the lever blade from the lever body.

Piston Assembly Removal

Procedure for removing the internal piston assembly from the lever.

Piston Assembly Installation

Steps for correctly installing the lubricated piston assembly into the lever body.

Lever Blade Installation

Instructions for reattaching the lever blade to the lever body.

Brake Hose Installation

Steps for cutting and connecting the brake hose to the lever.

G2 Ultimate Lever Bearing Replacement

Detailed procedure for replacing bearings in the G2 Ultimate lever.

Disc Brake Pad and Rotor Bed-in Procedure

Bed-in Process

Explains the procedure to heat and deposit material for optimal brake performance.

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