SRAM G2 ULTIMATE User Manual

TABLE OF CONTENTS
SRAM G2 BRAKE SYSTEMS SERVICE ..............................................................................................................................................................5
SERVICE PROCEDURES .................................................................................................................................................................................................................................6
TROUBLESHOOTING ..........................................................................................................................................................................................7
CALIPER SERVICE .............................................................................................................................................................................................10
PARTS AND TOOLS NEEDED FOR SERVICE.........................................................................................................................................................................................10
CALIPER EXPLODED VIEW .........................................................................................................................................................................................................................10
CALIPER BRAKE PAD REMOVAL ................................................................................................................................................................................................................ 11
CALIPER PISTON REMOVAL ....................................................................................................................................................................................................................... 12
CALIPER PISTON INSTALLATION .............................................................................................................................................................................................................16
LEVER SERVICE .................................................................................................................................................................................................19
PARTS AND TOOLS NEEDED FOR SERVICE.........................................................................................................................................................................................19
G2 ULTIMATE LEVER EXPLODED VIEW ................................................................................................................................................................................................20
G2 RSC LEVER EXPLODED VIEW ............................................................................................................................................................................................................ 20
LEVER FLUID REMOVAL .............................................................................................................................................................................................................................. 21
LEVER BLADE REMOVAL............................................................................................................................................................................................................................ 24
PISTON ASSEMBLY REMOVAL .................................................................................................................................................................................................................26
PISTON ASSEMBLY INSTALLATION ........................................................................................................................................................................................................29
LEVER BLADE INSTALLATION .................................................................................................................................................................................................................. 33
RESERVOIR CAP INSTALLATION ............................................................................................................................................................................................................. 35
BRAKE HOSE INSTALLATION ................................................................................................................................................................................................................... 36
DISC BRAKE PAD AND ROTOR BED-IN PROCEDURE ............................................................................................................................... 38
G2 ULTIMATE LEVER BEARING REPLACEMENT ......................................................................................................................................... 39

SRAM G2 ULTIMATE Specifications

General

Type	Hydraulic Disc Brake
Caliper Design	4-piston
Adjustment	Tool-free Reach Adjust, Contact Point Adjustment
Fluid	DOT 5.1
Caliper Material	Forged Aluminum
Rotor Compatibility	200mm, 180mm, 160mm
Intended Use	Trail
Brake Pads	Organic