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Stanley MC521 User Manual

Stanley MC521
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Stanley Access Technologies
Magic-Swing, Magic-Force, and Bifold
MC521 Control Box
Quick-Reference Guide
204027
Rev. C, 11/9/05
Prohibition on Copying
Any unauthorized reproduction, disclosure or distribution of copies by any person of any
portion of this work may be a violation of copyright law of the United States of America and
other countries, could result in the awarding of statutory damages of up to $250,000 (17
USC 504) for infringement, and may result in further civil and criminal penalties. All rights
reserved.
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Stanley MC521 Specifications

General IconGeneral
BrandStanley
ModelMC521
CategoryControl Unit
LanguageEnglish

Summary

Prohibition on Copying

1. PURPOSE

Discussion of the Manual

Provides descriptive information, wiring, and tune-in instructions for the MC521 controller.

Applicability of the Manual

Details the MC521 control box's applicability to Magic-Swing, Magic-Force, and Bifold operators.

Key Features and Functions

Explains features like Magic-Touch, Reverse On Obstruction, Safety Check, Emergency Breakout, and others.

2. PRECAUTIONS

Magic-Touch Time Delay Compliance

Ensures Magic-Touch time delay is greater than 5 seconds for ANSI A156.19 compliance.

ANSI/BHMA and UL Requirements

Stipulates that all ANSI/BHMA and UL requirements must be met before door operation.

3. WIRING INSTRUCTIONS

Evaluating Power Requirements

Explains how to evaluate door system power requirements, including dedicated power sources.

Connecting Main Power Wiring

Provides step-by-step instructions for connecting main power wiring to the header.

Connecting Breakout Status Signal Wiring (Magic-Swing Operators)

Detailed steps for connecting breakout status signal wiring for Magic-Swing operators.

Breakout Switch Connection Caution

Caution against arcing by ensuring the breakout status switch is always connected.

3. WIRING INSTRUCTIONS (Continued)

Breakout Status Wiring Verification (Magic-Swing)

Verification steps for breakout status/breakout cam settings using a multimeter.

Figure 1: Cam Settings Diagram (Magic-Swing)

Illustrates breakout status and breakout cam settings for Magic-Swing operators.

3. WIRING INSTRUCTIONS (Continued)

Connecting Breakout Status Signal Wiring (Magic-Force Operators)

Instructions for connecting breakout status signal wiring for Magic-Force operators.

Setting Power Switch and Verifying Cams (Magic-Force)

Steps to set the power switch to OFF and verify breakout cam settings.

3. WIRING INSTRUCTIONS (Continued)

Figure 2: Breakout Cam Settings Diagram (Magic-Force)

Diagrams illustrating breakout status and breakout cam settings for Magic-Force operators.

Magic-Force Cam Setting Verification

Details initial cam settings and verification for both right and left-hand Magic-Force operators.

3. WIRING INSTRUCTIONS (Continued)

Breakout Cam Setting Verification (Magic-Force) - Continuity Check

Continuity checks for breakout status switch using a multimeter between TB3 terminals 9 and 10.

Wiring the Operator Switch Module (Magic-Force Operators)

Instructions for connecting the switch module harness and wiring the auxiliary position switch.

Auxiliary Position Switch Wiring Diagram

Illustrates the wiring for the auxiliary position switch on the Magic-Force operator.

3. WIRING INSTRUCTIONS (Continued)

Wiring Operator for Required Handing (Magic-Force Operators)

Instructions for determining and wiring operator handing for Magic-Force operators.

Wiring ON/OFF/HOLD OPEN and Power Switches

Instructions for wiring the ON/OFF/HOLD OPEN switch and the power switch.

Wiring Door Activation or Safety Devices

Guide for connecting door activation or safety devices using wiring diagrams.

3. WIRING INSTRUCTIONS (Continued)

Wiring Sentrex Components

Instructions for connecting Sentrex components and their wire colors.

Bodyguard and Superscan Wiring

Details requirements and connections for the Bodyguard and Superscan systems.

Wiring the Cycle Counter

Instructions for wiring the optional cycle counter.

3. WIRING INSTRUCTIONS (Continued)

Figure 5: Cycle Counter Wiring

Diagram illustrating the wiring connections for the cycle counter.

4. TUNE-IN INSTRUCTIONS

Initial Tune-In Settings

Steps to set the ON/OFF/HOLD OPEN and POWER switches before tuning.

Tuning MC521 Controller with Palm Pilot

Step-by-step guide for tuning the MC521 controller using the Palm Pilot application.

Palm Pilot Tuning: Warning and Initial Steps

Warning to ensure the door path is clear and initial steps for selecting Tool Box and Restart FIS.

4. TUNE-IN INSTRUCTIONS (Continued)

Selecting Door Type and Motor Configuration

Chooses the door type, motor configuration, and handing, then presses 'Begin FIS'.

Configuring Door Settings and Auto-Configure

Steps for configuring door settings and initiating the auto-configure sequence.

Door Learn Sequence Operation

The door performs a learn sequence; sensors are inactive during this phase.

4. TUNE-IN INSTRUCTIONS (Continued)

Making Final Door Adjustments

Selects 'Configure Door' for making additional changes to settings.

Troubleshooting and Accessing Tools

Enters the 'Trouble Shoot' menu and accesses additional functions via 'More>'.

Verifying I/O Grid and Cloning Settings

Views the I/O grid to verify sensors and inputs and clones settings between controllers.

4. TUNE-IN INSTRUCTIONS (Continued)

Fetching and Pushing Settings

Fetches settings from one controller and pushes them to another, noting compatibility.

Reviewing and Summarizing Settings

Displays and reviews a summary of current settings for Motor 1 and Motor 2.

4.3 Tuning In the MC521 Controller Using the Controller Pushbuttons

Changing Index and Value Using Buttons

Explains how to change INDEX and VALUE using the ENTER, UP, and DOWN buttons.

Displaying Status Code and Cycle Counter

Describes how the display indicates STATUS CODE and how to access the door cycle counter.

Table 1: FIS Procedure Using Pushbuttons

Provides a step-by-step guide for the First Install Sequence (FIS) using pushbuttons.

MC521 Tuning with Pushbuttons - FIS and Mode Values

FIS Steps: Motor 2 Handing and Safety Logic

Details FIS steps for Motor 2 handing, accepting FIS, and making Safety Logic changes.

Table 2: MC521 Operational Mode Values

Lists the available MC521 operational modes, such as Dura-Glide, Magic-Swing, and Magic-Force.

Table 3: Index List Descriptions

Provides descriptions for various INDEX values used in the controller settings.

MC521 Tuning with Pushbuttons - Motor 1 Configuration

Table 4: Motor 1 Configuration Codes

Defines configuration codes for Motor 1, including defaults for low and full energy.

MC521 Tuning with Pushbuttons - Motor 2 and Status Codes

Table 5: Motor 2 Configuration Codes

Defines configuration codes for Motor 2, including defaults for low and full energy.

Table 6: Status Codes Meaning

Lists and describes the meaning of various status codes displayed by the controller.

4.4 Final Tune-In Adjustments

Verifying Compliance and Performing Adjustments

Verifies ANSI/UL requirements and guides adjustments for speeds, forces, and time delay.

Cautions for Stall Speed and Magic-Touch

Cautions against high stall speed and reinforces Magic-Touch time delay requirements.

Adjusting Breakout Cams and Storing Settings

Covers adjusting breakout cams and ensuring all settings are stored after power cycling.

5. SPARE PARTS LIST

Table 7: Spare Parts Identification

Details the description and part number for various spare parts.

Attachment 1: Breakout Status Wiring (Magic-Swing)

Single Door Breakout Status Wiring

Illustrates the wiring connections for a single door breakout status setup.

Dual Door Breakout Status Wiring

Shows the wiring configuration for dual-door breakout status systems.

Attachment 2: Magic-Force Wiring Diagram MC521

Left Hand Operator Wiring Diagram

Illustrates the wiring connections for the left-hand Magic-Force operator.

Right Hand Operator Wiring Diagram

Illustrates the wiring connections for the right-hand Magic-Force operator.

Attachment 3: Magic-Force Wiring Diagram with Power Close

Left Hand Operator Wiring with Power Close

Wiring diagram for the left-hand operator including the power close option.

Right Hand Operator Wiring with Power Close

Wiring diagram for the right-hand operator including the power close option.

Attachment 4: Magic-Swing Wiring Diagram MC521

Motor and Encoder Connections Diagram

Illustrates connections for the motor and encoder for Magic-Swing operators.

Controller and PDA Connections Diagram

Shows connections for the controller, PDA, and associated components.

Attachment 5: Terminal Block Connections TB1-TB5

TB1 and TB2 Terminal Connections Overview

Illustrates connections for Sentrex, Cycle Counter, Bodyguard Data, and rocker switch wiring.

TB3, TB4, and TB5 Terminal Connections Overview

Shows connections for stall, safety sensors, push plate, holding beam, and common terminals.

Attachment 6: MC521 Controller Controls Overview

Controller Front and Rear Panel Layouts

Diagram of the controller's front and rear panels showing connectors, displays, and switches.

Detail A: Controller Terminal Block Layout

Close-up view of the terminal block layout on the controller.

Attachment 6: MC521 Controller Controls - Itemized Description

Itemized Control and Indicator List

Detailed breakdown of each control/indicator item and its function.

Attachment 7: Compliance Requirements - Swinging Doors

ANSI/BHMA A156.10 Swinging Door Compliance

Critical installation aspects for full/standard power swinging and folding doors.

ANSI/BHMA A156.19 Low Energy Swinging Door Compliance

Critical installation aspects for low energy swinging door systems.

UL 325 Compliance for Door Systems

Requirements for power operated door systems to comply with UL 325 standards.

Attachment 7: Compliance Requirements - Folding Doors & Details

Wiring and Knowing Act Compliance

Mandatory grounding, permanent wiring, and Knowing Act switch installation for safety.

Swinging Door Entrapment Protection Criteria

Details entrapment criteria for swinging doors, including forces, times, and weights.

Folding Door Entrapment Protection Criteria

Details entrapment criteria for folding doors, including forces, times, and weights.

Attachment 8: Palm Troubleshooting Aid - Swing/Bifold

Terminal and Pin States for Troubleshooting

Lists terminal and pin states for external cycle counter, bodyguard data, and bodyguard.

Function Switch States for TB2

Details the states of the function switch on TB2 for Hold, Off, and Auto On.

Input State Descriptions for Troubleshooting

Describes the states (detecting, triggered, no breakout) for various inputs.

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