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Stel THOR 40H - User Manual

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STEL s.r.l. Via del Progresso n° 59 – 36020 Loc. Castegnero (VICENZA) -
ITALY
- IL PRESENTE MANUALE E’ PARTE INTEGRANTE DELLA MACCHINA E DEVE ESSERE CONSERVATO PER
FUTURI RIFERIMENTI
- THIS MANUAL IS AN INTEGRAL PART OF THE WELDING MACHINE AND MUST BE KEPT FOR FUTURE REFE-
RENCE
- CE MANUEL DOÎT ÊTRE COSTAMMENT À LA DISPOSITION DE L’OPERATEUR ET ÊTRE RANGÈ À LA
PROXIMITÈ DE LA MACHINE
- DIESES HANDBUCH MUSS SORGFÄLTIG SO IN DER NÄHE DER MASCHINE VERWAHRT WERDEN, DASS ES
FÜR EVENTUELLES NACHSCHLAGEN STETS GRIFFBEREIT IST
- EN TODO MOMENTO ESTE MANUAL ESTARA A DISPOSICION DEL OPERADOR, SIEMPRE BIEN GUARDADO
CERCA DE LA MAQUINA
THOR 40H
THOR 60H
T
H
O
R
4
0
H
COD. 6983000010
- PRIMA DI UTILIZZARE LA MACCHINA E’ OBBLIGATORIO LEGGERE E COMPRENDERE IN TUTTE LE SUE PARTI
IL SEGUENTE MANUALE
- YOU HAVE TO READ CAREFULLY ALL THIS MANUAL BEFORE USING WELDING MACHINE
- AVANT D’UTILISER LE GENERATEUR, IL FAUT LIRE ET COMPRENDRE TOUTES LES SECTIONS DU MANUEL
- BEVOR DIE MASCHINE IN GEBRAUCH GENOMMEN WIRD, MUSS DIE BEDIENUNGSPERSON OBLIGATORISCH
DIESES HANDBUCH IN ALL SEINEN TEILEN GELESEN UND VERSTANDEN HABEN
- ANTES DE PONER EN MARCHA LA MAQUINA EN OBJETO, ES OBLIGATORIO PARA EL OPERADOR LEER Y EN
TEN DER ESTE MANUAL EN TODAS SUS PARTES
ISTRUZIONI PER L’USO E MANUTENZIONE
INSTRUCTION FOR USE AND MAINTENANCE
INSTRUCTION POUR L’UTILISATION ET LA MAINTENANCE
GEBRAUCHS – UND WARTUNGS ANLEITUNG
INSTRUCCIONES PARA EL USO Y EL MANTENIMIENTO
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Summary

Introduction to the Manual

Manual as Integral Part

This manual is an integral part of the welding machine and must be kept for future reference.

Manual Usage and Importance

Importance of the Manual

Operator must read and understand the manual before using the machine.

Notes on Consultation

Explains formatting for important information like bold text and danger signals.

General Information and Safety Warnings

Reserved Rights

States STEL SRL owns the manual's rights and prohibits reproduction without authorization.

General Warnings: Dangers, Prohibitions, Obligations

Lists general safety advice regarding dangers, prohibitions, and operator obligations.

Safety Guidelines and Prohibitions

Prohibitions

Lists forbidden actions for safe operation and maintenance.

Mandatory Grounding

States the mandatory connection of the power supply to earth.

Mandatory Procedures and Disclaimers

Mandatory Operator Actions

Lists essential safety procedures like unplugging, using PPE, ventilation, and fire extinguisher.

Company Disclaimer

States STEL SRL is not liable for damages due to non-compliance with manual instructions.

Machine Identification and Features

Machine Name

Identifies the machine models: THOR 40H 1F, THOR 60H 1F, THOR 60H 3F.

Front Panel Controls

Lists and describes the function of each control on the front panel.

General Characteristics

Highlights key features like adjustable current, low weight, pilot arc, and inverter technology.

Technical Specifications

Technical Data Plate

Describes the location and dimensions of the machine's technical data label.

Serial Number (S;N)

Explains the serial number format, location, and year indicator.

Technical Data Reference

Refers to a table containing the machine's technical specifications.

Machine Specifications Tables

Electrical Characteristics

Presents a table detailing the electrical specifications of the THOR models.

Mechanical Characteristics

Presents a table detailing the mechanical specifications of the THOR models.

Accessories, Usage, and Limits

Generator Accessories

Lists optional accessories and their corresponding part codes for different models.

Intended Use

Specifies the machine's intended application for cutting specific metals.

Limits of Use

Prohibits improper uses and restricts operation to adults.

Spare Parts and Machine Handling

General Information on Spare Parts

Advises using only original STEL spare parts and ordering from authorized centers.

Spare Parts Ordering Procedure

Guides users on how to order spare parts via authorized service centers.

Machine Delivery and Inspection

Details package contents and inspection steps upon receiving the machine.

Complaints and Claims

Provides procedures for handling transport damage and defective product claims.

Lifting and Handling Instructions

Explains safe methods for lifting and moving the machine.

Machine Positioning

Outlines requirements for safe and stable placement of the machine.

Installation and Troubleshooting

Electrical Connection

Details the power cable and mandatory electrical connection safety precautions.

Troubleshooting Guide

A table listing common problems, their causes, and solutions for diagnosing issues.

Electrical and Safety Setup

Earthing Requirements

Explains the importance and procedure for proper machine earthing.

Torch Connection Safety

Details the torch connection safety feature and the reset procedure.

Personal Protective Equipment (PPE)

Lists the mandatory personal protective devices for operating the machine.

Pneumatic Connection and Maintenance

Pneumatic Circuit Connection

Details the air supply connection, pressure regulator, and filter for plasma gas.

Preventive Generator Maintenance

Recommends periodic inspection for dust and loose connections to ensure proper cooling and function.

Replacement of Wear Parts

Guides on inspecting and replacing wear parts like the torch nozzle and electrode.

Safety Information and Labels

Personal Protective Devices (PPE)

Lists and illustrates the mandatory PPE required for operation.

Safety Warnings and Labels

Describes the machine's safety labels and their importance.

Safety Procedures and Operation Details

Safety Device Checks and Reset

Emphasizes checking safety devices and pressing the RESET button after certain operations.

Cutting Process and Pilot Arc

Provides instructions for the cutting process, including pilot arc usage and quality.

Cutting Operations and Malfunctions

Cutting Procedures

Details how to perform cutting, including perforation and material handling.

Possible Malfunctions During Cutting

Lists common cutting problems and their potential causes.

Safety Signage

Explains the machine's safety signage and the prohibition of its removal.

Safety Signals and Operating Instructions

Safety Signal Summary

A table detailing safety signals, their meanings, and prescribed actions.

LED Indicators and Reset Operation

Explains the function of the machine's LEDs and the importance of the RESET button.

Operation and Startup

Correct Cutting Position

Advises operator positioning to avoid fume inhalation by the cooling fan.

Machine Startup Procedure

Outlines the steps for safely starting up the machine after reading the manual.

Operating Instructions

Provides step-by-step guidance for connecting and operating the machine, including air and pressure checks.

Operation Details and Safety Labels

LED Indicators and Reset Operation

Explains the function of the machine's LEDs and the necessity of pressing the RESET button.

Cutting and Perforation Techniques

Provides detailed instructions for performing cuts and perforations effectively.

Safety Signage

Describes the machine's safety labels and rules regarding their maintenance and replacement.

Safety Procedures and Machine Shutdown

Personal Protection Devices (PPE)

Lists the mandatory PPE required for safe cutting operations.

Machine Shutdown Procedure

Details the steps for safely turning off the machine after use.

Maintenance and Personal Protection

Routine Maintenance Precautions

Outlines essential safety measures before performing maintenance, including power disconnection and capacitor hazards.

Internal Machine Cleaning

Provides a step-by-step guide for cleaning the machine's interior safely.

Personal Protective Equipment (PPE)

Lists the required PPE for cutting operations, emphasizing compliance and proper use.

Standards, Protection Devices, and Generator Maintenance

Reference Guidelines and Standards

Lists relevant directives and standards governing the machine's design and safety.

Applied Protection Devices

Explains safety features like torch cap detection and emphasizes not disabling them.

Preventive Generator Maintenance

Recommends periodic inspection for dust and loose connections to ensure proper cooling and function.

Replacement of Consumable Parts

Guides on inspecting and replacing wear parts like the torch nozzle and electrode.

Dismantling, Cutting Problems, and Connections

General Warnings for Dismantling

Provides crucial safety instructions for machine dismantling, including power disconnection and capacitor hazards.

Common Cutting Problems

Lists common issues encountered during cutting and their corresponding solutions.

Earthing and Torch Connection

Explains the importance of earthing and the torch connection safety features.

Electrical Connection and Troubleshooting

Electrical Connection

Details the power cable, supply network requirements, grounding, and switch positions for safe connection.

Fault Finding Guide

A comprehensive table listing common faults, their causes, and remedies.

Spare Parts and Machine Handling

General Warnings for Spare Parts

Advises using only original STEL spare parts and ordering from authorized centers.

Spare Parts Ordering Procedure

Guides users on how to order spare parts using part lists and figures.

Machine Delivery and Inspection

Details package contents and inspection for damage or missing items.

Complaints and Claims

Outlines procedures for handling transport damage and defective product claims.

Lifting and Handling Instructions

Explains safe methods for lifting and moving the machine.

Machine Positioning

Specifies requirements for safe and stable placement of the machine.

Machine Description and Spare Parts

Generator Accessories

Lists available accessories with part codes for different machine models.

Intended Use

Specifies the machine's intended application for cutting specific metals.

Limits of Use

Prohibits improper uses and restricts operation to adults.

Control Panel Diagram and Machine Specifications

Control Panel Diagram

Illustrates the controls and components on the machine's front panel.

Electrical Characteristics

Presents a table detailing the electrical specifications of the THOR models.

Mechanical Characteristics

Presents a table detailing the mechanical specifications of the THOR models.

Technical Data and Component Diagram

Data Plate Description

Describes the technical data plate's characteristics and location on the machine.

Serial Number (S;N)

Explains where to find the serial number and its format, including the year of manufacture.

Technical Data Reference

Indicates that detailed technical data is provided in Table 1.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Component Diagram and Machine Description

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Machine Name

Identifies the machine models: THOR 40H 1F, THOR 60H 1F, THOR 60H 3F.

Front Panel Controls

Lists and describes the function of each control on the front panel.

General Characteristics

Highlights key advantages like low weight, pilot arc capability, and inverter technology.

General Safety and Component Diagram

General Safety Instructions and PPE

Lists mandatory safety actions like unplugging, using PPE, ensuring ventilation, and having a fire extinguisher.

Company Disclaimer

States STEL SRL is not liable for damages resulting from non-compliance with manual instructions.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

General Dangers and Safety Rules

Dangers

Lists potential hazards associated with the machine, such as high voltage and heat.

Prohibitions and Obligations

Outlines prohibited actions and mandatory requirements like grounding.

General Dangers and Electrical Diagram

Dangers

Lists potential hazards associated with the machine's operation.

Electrical Wiring Diagram (THOR 40 H 1 F)

Provides the wiring diagram for the THOR 40H 1F model.

Electrical Diagrams and Manual Usage

Electrical Wiring Diagram (THOR 60 H 1 F)

Provides the wiring diagram for the THOR 60H 1F model.

Use and Importance of the Manual

Emphasizes reading and understanding the manual for safe operation and keeping it accessible.

Notes on Consultation

Explains how to interpret important information using formatting cues like bold text and danger signals.

Declaration of Conformity and Electrical Diagram

Declaration of Conformity

Confirms machine compliance with EU directives and harmonized standards.

Electrical Wiring Diagram (THOR 60 H 3 F)

Provides the wiring diagram for the THOR 60H 3F model.

Terminal Block References and Machine Presentation

Internal Terminal Block References

Illustrates and labels the internal terminal block connections for torch, security, and pilot functions.

Machine Presentation

Thanks the customer and highlights the machine's design philosophy emphasizing quality, reliability, and performance.

Terminal Block Diagram and Product Introduction

Internal Terminal Block Diagram

Shows and labels the internal terminal block connections for torch, security, and pilot.

Product Introduction

Thanks the customer, explains STEL philosophy, and highlights machine advantages like weight and performance.

Declaration of Conformity and Electrical Diagram

Declaration of Conformity

Confirms machine compliance with EU directives and harmonized standards.

Electrical Wiring Diagram (THOR 60 H 3 F)

Provides the wiring diagram for the THOR 60H 3F model.

General Safety Instructions and Manual Usage

General Safety Instructions and Disclaimer

Lists mandatory safety actions like unplugging, using PPE, ensuring ventilation, and having a fire extinguisher.

Manual Usage and Importance

Emphasizes reading and understanding the manual for safe operation and keeping it accessible.

Notes on Consultation

Explains how to interpret important information using formatting cues like bold text and danger signals.

Manual Rights and General Safety Recommendations

Reserved Rights

States STEL SRL owns the manual's rights and prohibits reproduction without authorization.

General Recommendations: Dangers

Lists potential hazards like high voltage and high temperatures.

Electrical Wiring Diagram (THOR 40 H 1 F)

Provides the wiring diagram for the THOR 40H 1F model.

Diagrams and Safety Rules

Pneumatic Circuit Diagram

Illustrates the pneumatic circuit components and connections.

Safety Symbols

Depicts and explains various safety symbols and warnings related to electrical hazards.

Prohibitions and Obligations

Lists prohibited actions and mandatory requirements like grounding.

Mandatory Safety Procedures and Component Diagram

Mandatory Safety Procedures and PPE

Lists mandatory safety actions like unplugging, using PPE, ensuring ventilation, and having a fire extinguisher.

Company Disclaimer

States STEL SRL is not liable for damages resulting from non-compliance with manual instructions.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Component Diagram and Machine Description

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Machine Name

Identifies the machine models: THOR 40H 1F, THOR 60H 1F, THOR 60H 3F.

Front Panel Controls

Lists and describes the function of each control on the front panel.

General Characteristics

Highlights key advantages like low weight, pilot arc capability, and inverter technology.

Technical Data and Component Diagram

Technical Data Plate

Describes the technical data plate's characteristics and location on the machine.

Serial Number (S;N)

Explains where to find the serial number and its format, including the year of manufacture.

Technical Data Reference

Indicates that detailed technical data is provided in Table 1.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Control Panel Diagram and Machine Specifications

Control Panel Diagram

Illustrates the controls and components on the machine's front panel.

Electrical Characteristics

Presents a table detailing the electrical specifications of the THOR models.

Mechanical Characteristics

Presents a table detailing the mechanical specifications of the THOR models.

Technical Data and Spare Parts Lists

Technical Data Plate

Describes the technical data plate's characteristics and location on the machine.

Serial Number (S;N)

Explains where to find the serial number and its format, including the year of manufacture.

Technical Data Reference

Indicates that detailed technical data is provided in Table 1.

Spare Parts Lists

Lists spare parts with codes for THOR 60H 1F and THOR 60H 3F models.

Spare Parts and Machine Handling

General Warnings for Spare Parts

Advises using only original STEL spare parts and ordering from authorized centers.

Spare Parts Ordering Procedure

Guides users on how to order spare parts using part lists and figures.

Machine Delivery and Inspection

Details package contents and inspection for damage or missing items.

Complaints and Claims

Outlines procedures for handling transport damage and defective product claims.

Lifting and Handling Instructions

Explains safe methods for lifting and moving the machine.

Machine Positioning

Specifies requirements for safe and stable placement of the machine.

Installation and Troubleshooting

Electrical Connection

Details the power cable, supply network requirements, grounding, and switch positions for safe connection.

Troubleshooting Guide

A comprehensive table listing common faults, their causes, and remedies.

Dismantling, Cutting Problems, and Installation

General Warnings for Dismantling

Provides crucial safety instructions for machine dismantling, including power disconnection and capacitor hazards.

Most Common Cutting Problems

Lists common issues encountered during cutting and their corresponding solutions.

Earthing and Torch Connection

Explains the importance of earthing and the torch connection safety features.

Pneumatic Connection and Generator Maintenance

Pneumatic Circuit Connection

Details the air supply connection, pressure regulator, and filter for plasma gas.

Preventive Generator Maintenance

Recommends periodic inspection for dust and loose connections to ensure proper cooling and function.

Changing Worn Parts

Guides on inspecting and replacing wear parts like the torch nozzle and electrode.

Routine Maintenance and Safety Standards

Routine Maintenance Precautions

Outlines essential safety measures before performing maintenance, including power disconnection and capacitor hazards.

Internal Machine Cleaning

Provides a step-by-step guide for cleaning the machine's interior safely.

Directives and Reference Standards

Lists relevant directives and standards governing the machine's design and safety.

Protection Devices Adopted

Explains safety features like torch cap detection and emphasizes not disabling them.

Safety Device Checks and Operation Issues

Safety Device Checks and Management

Emphasizes checking, maintaining, and using only STEL original spare parts for safety devices.

Personal Protection Devices (PPE)

Lists the mandatory PPE required for safe cutting operations.

Common Malfunctions and Air Pressure

Details common operational problems, their causes, and air pressure requirements.

Torch Overheating and Machine Shutdown

Explains how to cool the torch and the procedure for safely switching off the machine.

Safety Warnings and Cutting Techniques

Safety Warnings and Label Management

Describes the machine's safety labels and rules regarding their maintenance and replacement.

Cutting and Perforation Techniques

Provides detailed instructions for performing cuts and perforations effectively.

Safety Signals and Operating Instructions

Safety Signal Summary

A table detailing safety signals, their meanings, and prescribed actions.

LED Indicators and Reset Operation

Explains the function of the machine's LEDs and the necessity of pressing the RESET button.

Personal Protection and Operating Instructions

Personal Protective Devices (PPE)

Lists the mandatory PPE required for safe cutting operations.

Correct Cutting Position

Advises operator positioning to avoid fume inhalation by the cooling fan.

Starting Up and Operating Instructions

Outlines startup procedures and provides guidance for connecting and operating the machine.

Cutting Operations and Safety Warnings

Cutting and Perforation Techniques

Provides detailed instructions for performing cuts and perforations effectively.

Safety Warnings and Label Management

Describes the machine's safety labels and rules regarding their maintenance and replacement.

Personal Protection and Operation Issues

Personal Protective Devices (PPE)

Lists the mandatory PPE required for safe cutting operations.

Common Malfunctions and Air Pressure

Details common operational problems, their causes, and air pressure requirements.

Torch Overheating and Machine Shutdown

Explains how to cool the torch and the procedure for safely switching off the machine.

Routine Maintenance and Safety Standards

Routine Maintenance Precautions

Outlines essential safety measures before performing maintenance, including power disconnection and capacitor hazards.

Internal Machine Cleaning

Provides a step-by-step guide for cleaning the machine's interior safely.

Directives and Reference Standards

Lists relevant directives and standards governing the machine's design and safety.

Protection Devices Adopted

Explains safety features like torch cap detection and emphasizes not disabling them.

Pneumatic Connection and Generator Maintenance

Pneumatic Circuit Connection

Details the air supply connection, pressure regulator, and filter for plasma gas.

Preventive Generator Maintenance

Recommends periodic inspection for dust and loose connections to ensure proper cooling and function.

Changing Worn Parts

Guides on inspecting and replacing wear parts like the torch nozzle and electrode.

Dismantling, Cutting Problems, and Installation

General Warnings for Dismantling

Provides crucial safety instructions for machine dismantling, including power disconnection and capacitor hazards.

Most Common Cutting Problems

Lists common issues encountered during cutting and their corresponding solutions.

Earthing and Torch Connection

Explains the importance of earthing and the torch connection safety features.

Electrical Connection and Troubleshooting

Electrical Connection

Details the power cable, supply network requirements, grounding, and switch positions for safe connection.

Troubleshooting Guide

A comprehensive table listing common faults, their causes, and remedies.

Spare Parts and Machine Handling

General Warnings for Spare Parts

Advises using only original STEL spare parts and ordering from authorized centers.

Spare Parts Ordering Procedure

Guides users on how to order spare parts using part lists and figures.

Machine Delivery and Inspection

Details package contents and inspection for damage or missing items.

Complaints and Claims

Outlines procedures for handling transport damage and defective product claims.

Lifting and Handling Instructions

Explains safe methods for lifting and moving the machine.

Machine Positioning

Specifies requirements for safe and stable placement of the machine.

Generator Accessories, Usage, and Limits

Generator Accessories

Lists available accessories with part codes for different machine models.

Intended Use

Specifies the machine's intended application for cutting specific metals.

Limits of Use

Prohibits improper uses and restricts operation to adults.

Control Panel Diagram and Machine Specifications

Control Panel Diagram

Illustrates the controls and components on the machine's front panel.

Electrical Characteristics

Presents a table detailing the electrical specifications of the THOR models.

Mechanical Characteristics

Presents a table detailing the mechanical specifications of the THOR models.

Technical Data and Component Diagram

Technical Data Plate

Describes the technical data plate's characteristics and location on the machine.

Serial Number (S;N)

Explains where to find the serial number and its format, including the year of manufacture.

Technical Data Reference

Indicates that detailed technical data is provided in Table 1.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Component Diagram and Machine Description

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Machine Name

Identifies the machine models: THOR 40H 1F, THOR 60H 1F, THOR 60H 3F.

Front Panel Controls

Lists and describes the function of each control on the front panel.

General Characteristics

Highlights key advantages like low weight, pilot arc capability, and inverter technology.

General Safety and Component Diagram

General Safety Instructions and PPE

Lists mandatory safety actions like unplugging, using PPE, ensuring ventilation, and having a fire extinguisher.

Company Disclaimer

States STEL SRL is not liable for damages resulting from non-compliance with manual instructions.

Internal Components Diagram

Illustrates the internal components of the machine with numbered references.

Diagrams and Safety Rules

Pneumatic Circuit Diagram

Illustrates the pneumatic circuit components and connections.

Safety Symbols

Depicts and explains various safety symbols and warnings related to electrical hazards.

Prohibitions and Obligations

Lists prohibited actions and mandatory requirements like grounding.

Manual Rights and Electrical Diagram

Reserved Rights

States STEL SRL owns the manual's rights and prohibits reproduction without authorization.

General Recommendations: Dangers

Lists potential hazards like high voltage and high temperatures.

Electrical Wiring Diagram (THOR 40 H 1 F)

Provides the wiring diagram for the THOR 40H 1F model.

Electrical Diagram and Manual Usage

Electrical Wiring Diagram (THOR 60 H 1 F)

Provides the wiring diagram for the THOR 60H 1F model.

Use and Importance of the Manual

Emphasizes reading and understanding the manual for safe operation and keeping it accessible.

Notes on Consultation

Explains how to interpret important information using formatting cues like bold text and danger signals.

Declaration of Conformity and Electrical Diagram

Declaration of Conformity

Confirms machine compliance with EU directives and harmonized standards.

Electrical Wiring Diagram (THOR 60 H 3 F)

Provides the wiring diagram for the THOR 60H 3F model.

Terminal Block References and Machine Presentation

Internal Terminal Block References

Illustrates and labels the internal terminal block connections for torch, security, and pilot functions.

Machine Presentation

Thanks the customer and highlights the machine's design philosophy emphasizing quality, reliability, and performance.

Stel THOR 40H Specifications

General IconGeneral
BrandStel
ModelTHOR 40H
CategoryWelding System
LanguageEnglish

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