27034, 036, 036 QS
See illustrated parts list for correct
installed sequence and positions of
crankcase components.
Pull the plastic plug out of the oil
pump.
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Position the oil pump against the
crankcase. Insert and tighten
down the mounting screws.
– Before heating the crankcase,
remove all rubber and polymer
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components, such as oil suction
and delivery hoses, grommets,
annular buffers and levers - see
8.1 and 11.4.
– Inspect condition of all parts and
replace as necessary.
– Heat area of bearing seat on
clutch side of crankcase to
approx. 120°C.
Place ball bearing in position and
press it in until it locates against
the oil pump.
Note:
The ball bearing can be fitted by
hand if the crankcase is heated as
specified. This operation must be
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carried out very quickly because the
bearing absorbs heat immediately
and begins to expand.
– Remove the oil pump and refit the
plastic plug.
Push the two annular buffers,
tapered end first, into position so
that the groove (1) engages over
the housing rib.
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1
Push the oil suction hose into the
crankcase bore.
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Use a blunt tool to push the oil
suction hose into the bore so that
its tab locates in the bottom right
recess.
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