TS 480i, TS 500i
English
18
16. Release the pressure on the cut-off 
machine as you reach the end of the 
cut. Too much pressure may cause 
the operator to lose control of the 
cut-off machine when the abrasive 
wheel completes the cut. The 
abrasive wheel may contact the 
operator or strike some foreign 
object and shatter.
17. Use extreme caution when 
reentering a cut and do not twist the 
wheel in the cut, turn it at an angle 
or jam it into the cut as this may 
result in a binding or pinching of the 
wheel.
Gyroscopic Forces
Be alert for gyroscopic forces that are 
caused by the rapid spinning of the cut-
off wheel. These forces result in 
opposition to directional change, e.g., 
when the operator attempts to move the 
machine in a sideways direction, and 
can result in loss of control.
Maintenance, Repair and Storage of the 
Cut-Off Machine
Never operate a cut-off machine that is 
damaged, improperly adjusted or not 
completely or properly assembled. 
Follow the maintenance and repair 
instructions in the appropriate sections 
of this instruction manual.
WARNING
STIHL recommends the use of only 
STIHL replacement parts for 
maintenance and repair. Use of parts 
manufactured by others may be 
extremely dangerous and could result in 
serious or fatal injury.
WARNING
Always shut off the machine and make 
sure that the wheel is stopped before 
doing any maintenance or repair work or 
cleaning the cut-off machine. When the 
machine is shut off, the wheel continues 
to rotate for a few seconds. Do not 
attempt any maintenance or repair work 
not described in this manual as 
appropriate for users. STIHL 
recommends that you have all other 
work performed at your authorized 
STIHL servicing dealer.
Clean off dust and other cutting debris 
after finishing work. Check and, if 
necessary, tighten all nuts, bolts and 
screws after each use.
Do not clean your machine with a 
pressure washer. The solid jet of water 
may damage the machine or its 
components.
WARNING
Never test the ignition system with the 
spark plug boot removed from the spark 
plug or with an unseated spark plug, 
since uncontained sparking may cause 
a fire.
WARNING
To reduce the risk of fire and burn injury 
or property damage, use only spark 
plugs authorized by STIHL. Always 
press the spark plug boot snugly onto 
the spark plug terminal of the proper 
size. A loose connection between the 
spark plug terminal and the ignition wire 
connector in the boot may create arcing 
that could ignite combustible fumes and 
cause a fire. Keep the spark plug clean, 
and make sure the ignition lead is in 
good condition. Do not use a spark plug 
with a detachable SAE adapter terminal. 
Arcing may occur that could ignite 
combustible fumes and cause a fire. 
This can result in serious injuries or 
damage to property. 
WARNING
Do not operate your cut-off machine if 
the muffler is damaged, missing or 
modified. An improperly maintained 
muffler will increase the risk of fire and 
hearing loss. Never touch a hot muffler 
or spill fuel or other flammable liquid 
over it. Your muffler is equipped with a 
spark-arresting screen to reduce the risk 
of fire. Never operate your cut-off 
machine if the screen is missing or 
damaged.
WARNING
Operation of this equipment may create 
sparks that can start fires around dry 
vegetation. A spark arrester is required. 
The operator should contact local fire 
agencies for laws or regulations relating 
to fire prevention requirements.
In California, it is a violation of § 4442 or 
§ 4443 of the Public Resources Code to 
use or operate gasoline-powered tools 
on forest-covered, brush-covered or 
grass-covered land unless the engine’s 
exhaust system is equipped with a 
complying spark arrester that is 
maintained in effective working order. 
The owner/operator of this product is 
responsible for properly maintaining the 
spark arrester. Other states or 
governmental entities/agencies, such as 
the U.S. Forest Service, may have 
similar or additional requirements.