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Suffolk C-type - User Manual

Suffolk C-type
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Build Manual
Suffolk C-type
Suffolk Sportscars Ltd
P.O Box 100, Woodbridge, IP12 9BA
www.suffolksportscars.com
Admin & Sales tel: 07967 339424 - email: roger@suffolksportscars.com
Workshops tel/fax: 01728 745055 - email: theworkshop@suffolksportscars.com
Issue No: 011014

Table of Contents

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Summary

Garage and Tools for Suffolk C-type Build

Chassis, Suspension, and Final Drive Assembly

Chassis Kit Components

Details the components and parts required for assembling the main chassis structure.

Front Suspension Assembly

Step-by-step guide for assembling and fitting the front suspension components.

Rear Suspension and Final Drive Installation

Instructions for assembling the rear suspension, differential, and final drive.

Brakes, Clutch, and Pedal Box Installation

Clutch System Components

Details on fitting the clutch master and slave cylinders and connecting the clutch mechanism.

Brake System Components

Instructions for mounting the brake master cylinder, servo, and fluid reservoirs.

Engine and Gearbox Installation

Mating Engine to Gearbox

Procedure for aligning and connecting the engine and gearbox units together.

Installing Engine and Gearbox

Detailed instructions for lifting and positioning the engine and gearbox into the chassis.

Steering System Installation

Fuel System Setup

Body Construction Guide

Fitting the Body Centre Section

Ancillaries (Post-Body Fitting)

Rear Brake Pipe and Bleeding Brakes

Routing rear brake pipes and procedures for bleeding the braking system.

Fuel Pipe, Fuel Filter and Regulator

Connecting fuel pipes, filter, and regulator to the fuel system.

Dashboard Installation

Steps for fitting the dashboard pod, including trimming and mounting holes.

Electrical System and Wiring Installation

Battery, Tray, and Cut-off Switch Installation

Rear Body and Door Fitting

Bonnet Fitting and Adjustments

Front Lamp Installation

Interior Fittings and Trim

Suffolk C-type Specifications

General IconGeneral
BrandSuffolk
ModelC-type
CategoryScooter
LanguageEnglish