Suzuki DF200 - Periodic Maintenance

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PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE .......................................................2- 2
PERIODIC MAINTENANCE CHART .....................................................2- 2
MAINTENANCE AND TUNE-UP PROCEDURES ..........................................2- 3
ENGINE OIL/ENGINE OIL FILTER ........................................................2- 3
GEAR OIL ...............................................................................................2- 6
LUBRICATION .......................................................................................2- 7
SPARK PLUG ........................................................................................2- 8
TAPPET CLEARANCE ..........................................................................2- 9
IDLE SPEED ...........................................................................................2-16
IGNITION TIMING ..................................................................................2-17
FUEL LINE .............................................................................................2-18
LOW PRESSURE FUEL FILTER ...........................................................2-19
HIGH PRESSURE FUEL FILTER ..........................................................2-19
PCV SYSTEM .........................................................................................2-20
LOW PRESSURE FUEL PUMP FILTER ...............................................2-21
WATER PUMP/WATER PUMP IMPELLER ...........................................2-21
PROPELLER/NUT/COTTER PIN ...........................................................2-21
BONDING WIRES ..................................................................................2-21
ANODES .................................................................................................2-22
BATTERY ...............................................................................................2-23
BOLTS AND NUTS ................................................................................2-25
FUEL MIXTURE CHECK (O2 FEEDBACK) ..........................................2-25
OIL PRESSURE ..............................................................................................2-26
CYLINDER COMPRESSION ...........................................................................2-28
ENGINE VACUUM CHECK .............................................................................2-29
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