4B-4 Front Brakes:
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
• Tighten each bolt to the specified torque.
Tightening torque
Front brake caliper mounting bolt (a): 39 N·m (3.9
kgf-m, 28.0 lb-ft)
Front brake caliper housing bolt (b): 22 N·m (2.2
kgf-m, 16.0 lb-ft)
Front brake pad mounting pin (c): 16 N·m (1.6
kgf-m, 11.5 lb-ft)
• After setting the brake hose union to the stopper,
tighten the union bolt to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (d): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
• Bleed air from the brake system after installing the
caliper. Refer to “Air Bleeding from Brake Fluid Circuit
in Section 4A (Page 4A-5)”.
• Check the brake fluid leakage and brake operation.
WARNING
!
Brake fluid, if it leaks, will interfere with safe
running and discolor painted surfaces.
Check the brake hose and hose joints for
cracks and fluid leakage.
Front Brake Caliper Disassembly and Assembly
B838H24206005
Refer to “Front Brake Caliper Removal and Installation
(Page 4B-3)”.
NOTE
The right and left calipers are installed
symmetrically and therefore the disassembly
procedure for one side is the same as that for
the other side.
Disassembly
1) Remove the brake pads and spring from the caliper
by removing the pad mounting pins (1).
2) Separate the caliper halves by removing the caliper
housing bolts (2) with the special tools.
Special tool
(A): 09930–11920 (Torx bit (JT40H))
(B): 09930–11940 (Bit holder)
3) Remove the O-ring.
(c)
(d)
(a)
(a)
I838H1420007-01
(b)
I837H1420007-01
1
I837H1420008-01
(A)
(B)
2
I837H1420010-01
I837H1420009-01
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