6.
When
reinstalli
ng
crankshaft into crankcase
measure crankshaft end
play. The end play can
be
measur
ed
with
a feeler gauge
between
the
center bearing and the
washer
at
the
magneto
end. The end
play can also be measured by
placing a dial indicator against one end
of
the
cra nkshaft and movi
ng
it to one end
of
the
crankcase and
then
back to the
other
end of
the
crankcase. The difference in
the
two
read-
ings
will
be your end play. Select
the
correct
sh im
from
the chart
below
to
permit
0.003
-
0.004
in. (0.076-0.1 mm) end play.
Max
imum
allowable
end play
is
0.015
in . (0.38 mm).
Install the shim between
the
thrust
washer
and
the
crankshaft center bearing on
the
mag-
neto end. (See Figure 3-84.)
"Shim"
to
be
used
Thickness
0.0276 ± 0.0012 inch (0.7t ± 0.03 mm)
0.0315 ± 0.0012 inch (0.8t ± 0.03 mm)
0.0354 ± 0.00
16
i
nch
(0.9t ± 0.04 mm)
0.0393 ± 0.0016 inch (1.0t ± 0.04 mm)
0.0472 ± 0.0020 inch
(1
.2t ± 0.05 mm)
Installation
1.
Shim
Figure
3-84
Part
No.
92025-3001
92025-3002
92025-3003
92025-3004
92025-3005
1.
Place
the
crankshaft assembly into
the
crank-
case. Be sure the dowel pin on
labyrinth
seal is
properly
located in the notch of
the
upper
crankcase
half. Apply a liberal
amount
of oil
to
all the bearings on the
crankshaft
assembly. Be
sure
that
the
lips of
the
oil seals and the oil
sl
ingers near the center main bearings are
properly
seated in the grooves in
the
upper
crankcase
ha
lf. (See Fi
gure
3-85.)
3-64
CRANKSHAFT
ASSEMBLY
1.
Dowel Pin
2.
Labyrinth Seal
Figure
3-85
2. Apply a
continuous
thin bead
of
KAWASAKI
SEALER to the upper crankcase ha lf. (See Fi
g-
ure
3-86.)
Figure
3-86
3.
Install the
lower
half of
the
cran
kcase. To
rq
ue
the
bolts
in
a criss-cross
pattern
as
sho
wn
in
Figure
3-87.
Bolts numbered one
throug
h eig
ht
torque to 16
ft
Ib
(2.2 kg-m). Bolts numbered
nine and ten torque 5 to 6
ft
Ib (0.7 to 0.8
kg
-
m).
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