Suzuki Intruder 1978 - Assembly; Emergency Stop Switch or Throttle L Ever a Ssemb Ly

Figure 3-87
4. Reinstall fan housing and engine mount plate.
5. Install pistons, cylinders, and heads, as
previously described in this section.
Brake Light Switch,
Dimmer Switch, or
Brake Lever Assembly
Removal
NOTE: Separate components of the brake lever
assembly,
the brake light switch or the dimmer
switch are available and can be replaced. To
replace either switch, the lever assembly must be
removed
from the handlebar.
1. Remove brake cable from brake lever assem-
bly.
2. Insert a screwdriver between handle grip and
handlebar to loosen the grip from the bar, and
pull handle grip from handlebar.
3. Disconnect the brake and dimmer switch con-
nectors from
the main harness.
4. Loosen
lock screw and slide brake lever as-
sembly from handlebar. (See Figure 3-88.)
1. Dimmer Switch
6.
Pin Retainer
2.
Lock Screw
7. Brake Case
3. Lever Pin
8.
Brake Case Plate
4. Brake Lever 9. Plate Screw
5.
Pin
Washer 10 . Brake Light Switch
Figure 3-88
5. Remove screw securi ng brake case plate to the
case, and remove
the plate. Either switch can
now be slid out of the case and a replacement
slid
in.
6. To replace the lever, remove retainer, washer
and pin.
Installation
1. Install the components and the brake lever as-
sembly in the reverse order of removal. Torque
the lock screw to 25 in . Ib (0.29 kg-mi.
2. Check the brake lever adj ustment as described
in Section 2.
Emergency Stop Switch
or Throttle Lever
Assembly
Removal
NOTE: Separate components of the throttle lever
assembly
and the emergency stop switch are ava il-
able
and can be replaced. To replace the switch
the lever assembly must be removed from the
handlebar.
1. Remove throttle cable from throttle lever as-
sembly.
2. Insert a screwdriver between handlegrip and
handlebar to loosen the grip from the bar, and
pull handlegrip from handlebar.
3. Disconnect the emergency switch connector
from the main harness.
EMERGENCY STOP SWITCH OR THROTTLE LEVER 3-65