Reassembly
NOTE
: All of
the
major components have
arrows
cast
into them. It is very impor
tant
during
reas-
sembly
to
ensure
that
all of
the
arrows
are in
lin
e
so
that
the balance of the converter
will
not
be
dis-
turbed
.
1. Assemble the
roller assemblies, pins and
spacers and place into the movable sheave
with
the pins in the pin grooves. Secure
with
bolts removed in disassembly. Torque
the
bolts
8 to
10
h Ib
(1
.1
-1.4
kg-m). (See Figure
3-109.)
2.
After
torquing
the
bolts, check
that
the roller
ca
n rotate free
Iy.
3. Assemble the
weights
to
each
weight
ram.
Torque
the
bolts to 4 to 5
ft
Ib
(0.5-0.7 kg-m).
Install the
pin
and spacers and position in
the
sp
ider assembly
with
the pin in the pin groove.
Secure
with
bolts removed in disassembly.
Torque
the
bolts 6 to 8
ft
Ib
(0.8-1.1 kg-m).
Check after
torquing
to
assure
that
the
weight
ramp can move freely.
4.
After
inspecting
for
any dents or damage place
the fixed sheave on a
work
bench,
with
shaft
up.
5.
Align
the
arrows
and place
the
movable sheave
over the
shaft
of the fixed sheave. Coat
the
splined portion of the
shaft
and the
ID
of
split
washer
with
NEVER-SEEZ. Install the
split
washer and check to
be
sure
it
seats in
the
groove.
6.
Apply NEVER-SEEZ to the bottom portion of the
spider
which
contacts the
split
washer. Hold
the three
weight
ramps up align
the
arrows
and install the spider.
NOTE:
Due to the indexing of
the
splines
the
arrows
may not
align
perfect.
Align
as close as
possible.
7.
Apply NEVER-SEEZ
to
the
oil groove area
fill-
ing
the
grooves and
the
bottom surface
of
the
sleeve. Install
the
sleeve.
Be
sure
the
notches
in the bottom surface of
the
sleeve
fit
over
the
projections on the spider.
8.
Install
the
spring into
the
groove in
the
spider.
9.
Install the plastic guides into the movable
sheave.
10.
Align
the
arrow
on
the
cover
with
the
other
arrows in
the
assembly and press cover
down
onto sheave. Securely hold cover onto
the
sheave assembly and install
the
six bolts
removed in disassembly. Torque the bolts 8
to
10ft
Ib
(1
.1-
1.4
kg
-m).
After
assembly check
the difference
between
the
cover end surface
and the
sleeve end
surface
this should be
0.098
in. (2.5 mm). If
this
dimension
is less,
check
to
be sure the
notches
in the sleeve are
engaged onto
the
projections on the spider.
11
. Place the converter
with
the
cover up on the
workbench
with
pressure of approximately
110
pounds (50
kg)
on
the
cover check
the
shifting
action.
1. Notch in
Sleeve and Projection on Spider
Figure
3-107
Installation
In order to
maintain
proper
torque on
bolt
and
to
prevent
possible
bolt
failure,
install
the
THREE
conical
washers
on
converter
mounting
bolt
as
shown
in
Figure
3-108.
Install
the
drive converter on
the
crankshaft
and
secure
with
bolt and three, properly installed
conical washers. Torque
the
bolt
60
to 65
ft
Ib
(8.3
0-8.99
kg-m). Install
the
drive belt.
,--
)--
-
i--
-
I--
-
--
Figure 3-
108
DRIVE
CONVERTER
3 -
73
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