(
Cleaning and Inspection
1.
Clean metal parts in
so
lvent arid dry
al
l parts
except bearings
with
compressed
air
. Al
low
bearings to air dry.
2.
Inspect bearings for scoring and wear.
3.
Inspect sprocket and
sp
lined shafts for chipped,
broken or missi
ng
teeth or
sp
li nes.
Reassembly (See Figure
3-124.)
1.
If removed, install
new
seals and bearings.
Heati
ng
the
chaincase w i
th
a high intensity
light, heat gun, or small propane torch
will
ease installation of the bearings.
2.
Install tensioner arms
with
bolt, washer, sleeve
and nut.
Do
not over tighten. The arm must
swing
freely.
3.
Install brake pad back-up plate and movable
brake
pad
into chaincase and install fixed
caliper and brake cable bracket
with
bolts and
nuts.
4.
Insert push pins into brake housi
ng
and install
sp
ring, guide, brake lever, washer and nut.
NOTE:
Lubricate pins and underside
of
brake
lever wi
th
NEVER
-
SEEZ
lubricant.
1. Bolt
2.
Chaincase Cover
3. Oil Level Gauge
4. a -Ring
Seal
5. Pink Tensioner Spring
6.
Chain
7.
Chaincase
8.
Nut
9.
Insert Nut
10. Drain Plug
11. Special Washer
12.
Bolt
13
. Lower Oil Seal
14. Lower Ball Bearing
1
5.
Sprocket
16. Washer
17.
Bolt
18. Tensioner Arm
19.
Plain Washer
20
. Bolt
21. Chain Guide
22. Hair Pin
23. Tensioner Arm
Sleeve
24. Bolt
25
. Special Washer
26
. Sprocket
27. Sprocket Spacer
28
. Upper Ball Bearing
29. Upper
Oil Seal
30
. Fill Plug
Fig ure
3-124
CHAINCASE
3-81
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