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Suzuki Intruder 1978 - Page 81

Suzuki Intruder 1978
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Chaincase
Problem
(Continued)
Condition
Remedy
Chain slips
off
sprockets. 1 . Incorrect
chain
tension
.
1. Check
chain
guides
and
tensioner
springs.
2. Sprocket
teeth
worn.
2. Install
new
sprockets
and
chain.
3. Sprockets misaligned.
3.
Align top sprocket
w i
th
bottom sprocket.
Track
Problem
Condition
Remedy
Edge
of
track
is frayed.
1. Track is misaligned.
1 .
Set
track
tension
and align-
ment
.
Track
is grooved (worn) or
1. Track
tension
is
too tight. 1.
Set
track
tension
and align-
burnt
on
inside
surface.
ment
.
2. Rear idler
whee
ls do
not
2. Install
new
re
ar
idler
turn
or
otherwise
damaged.
wheels
and set
track
tension
, "
and
alignment.
Track
ratchets
or
hits
on
1. Track
tension
is too loose.
1. Set
track
tension
and align-
body
tunnel
(top).
ment
.
Accelerated
rail
strip
wear
.
1.
Slide rail(s) bent.
1.
Straighten
slide
rail(s)
or
install
new
rails.
2. Track is misaligned.
2. Set
track
tension
and align-
ment
.
Driven
Converter
Problem
Condition
Remedy
Low
engine
RPM
yet
belt
1.
Weak
spring
or
broken
spring.
1.
Rotate
end
of
spring
clockwise
shifts
completely
through
in
driven
converter
to
in-
driven
converter
operati
ng
crease
spring
tension
or
in-
range
(1
to 1
rati
o)
.
stall
new
spring.
High
engine
RPM
yet
belt
1.
Incorrect
spring
- too
1.
I nsta
II
correct spri ng.
takes
too
long
to
shift
through
heavy.
driven
converter
range
(1
to 1
ratio).
2.
Dirt
on movable or sta-
2. Clean sheaves.
tionary
sheave.
3.
Excessively
worn
movable
3.
Install
new
components
.
or
stationary
sheave.
....
3 -8
TROUBLESHOOTING

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