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Terex AL4000D2 Series User Manual

Terex AL4000D2 Series
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November 2006
Part No. 833002 Rev A AL4000 Light Tower 1
OPERATOR/SERVICE
& PARTS MANUAL
Series AL4000D2
Light Tower
P.O. BOX 3147
ROCK HILL, S.C. 29732 USA
PART NUMBER 833002
REVISION A
November 2006
TOLL FREE 800-433-3026
FAX (Parts Dept) 800-633-5534

Questions and Answers:

Terex AL4000D2 Series Specifications

General IconGeneral
Rated Output Power6 kW
Voltage120/240 V
Frequency60 Hz
Fuel TypeDiesel
Number of Lamps4
Lamp Wattage1000 W
Lamp TypeMetal Halide
Light Output440, 000 lumens
Fuel Tank Capacity30 gallons
Lumens per Lamp110, 000 lumens
Mast Height30 ft
Mounting Height30 ft

Summary

TO THE OPERATOR

SAFETY ALERT SYMBOLS

GENERAL SAFETY

ACCIDENT PREVENTION

Covers personal safety, protective gear, and general accident prevention measures.

FUELING SAFETY PRECAUTIONS

Safety guidelines for handling fuel, preventing fires, and refueling procedures.

EXHAUST GASES AND ELECTRICAL SAFETY

Warnings about toxic exhaust gases and precautions for high voltage electrical systems.

BATTERY HAZARDS AND LAMP RADIATION SAFETY

Safety information for batteries and ultraviolet radiation from lamps.

TRANSPORT & TOWING

SETUP

POSITIONING AND LEVELING THE TOWER

Steps for moving, leveling, and securing the light tower using jacks and outriggers.

RAISING AND SECURING THE TOWER

Steps and warnings related to raising the telescoping tower and securing it in place.

OPERATING INSTRUCTIONS

PRE-OPERATION SETUP AND CHECKS

Instructions for moving, unhitching, leveling the trailer, and driving ground rods.

FLOODLIGHT INSTALLATION AND TOWER RAISING

Procedures for installing floodlights and raising the tower to the operational position.

STARTING AND OPERATING THE ENGINE/GENERATOR

Steps for starting the engine, turning on floodlights, and adjusting them for the work area.

MAINTENANCE

SPECIFICATIONS & DIMENSIONS

TORQUE SPECIFICATIONS

TROUBLESHOOTING

ENGINE AND BOOM RELATED ISSUES

Troubleshooting guide for problems like boom not rising, telescoping, or engine not starting.

ENGINE AND LIGHTING SYSTEM ISSUES

Troubleshooting for engine smoke, overheating, low voltage, and lights not operating.

LAMP PERFORMANCE AND LIFE ISSUES

Troubleshooting guide for low light output, color differences, short lamp life, and flickering.

WARRANTY

RECOMMENDED ENGINE OIL & FUEL

WIRE ROPE REPLACEMENT

WIRING DIAGRAMS SECTION

WINCH LOCK ASSEMBLY PARTS

ENGINE/GENSET ASSEMBLY PARTS

ELECTRICAL CONTROL BOX ASSEMBLY PARTS

LIGHT FIXTURE ASSEMBLY PARTS

BALLAST ASSEMBLY PARTS