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Terex TH644C - 250 Hour Maintenance Procedures

Terex TH644C
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MAINTENANCE PROCEDURES
250 HOUR MAINTENANCE
Perfonn "BEFORE SERVICING PROCEDURES" before
attempting any
of
the following checks.
Complete all
"DAILY MAINTENANCE" checks prior to this
time interval.
Complete all
"50
HOUR
MAINTENANCE" checks prior to this
time interval.
Complete all
"100
HOUR
MAINTENANCE" checks prior to
this time interval.
Perfonn
"BEFORE OPERATING CHECKS" before attempting
any
of
the following checks.
CHANGE HYDRAULIC
RETURN
FILTER
ELEMENT
Location: The return filter element (C) is located inside the
return filter assembly (B)
on
top
of
the oil reservoir.
To
Change: Retract the
boom
and lower the forks to the ground.
Shut
off
the engine. Release the pressure in the oil
reservoir
by
loosening the filler I breather cap (D).
~CAUTION
The return filter assembly cover is spring loaded.
Loosen, but do not remove, the four cover bolts (E)
on
the top
of
the return filter assembly. Carefully
push down and rotate the cover clockwise to remove.
Remove the cover spring and pull the filter element
out using the swivel handle
on
the element. Make
sure both o-rings are in place inside the new filter
element, then transfer the bypass valve (F) into the
new filter element. Reinstall the filter element, cover
spring and cover, making sure the o-ring is in place
between the cover and the return filter assembly.
5-17
F
D
c

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