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Terex
Compact Loader
TL80
Terex TL80 User Manual
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1 Introduction
4
TL80
Symbol
Description
Horn
Fuel
Fuel level
Blower
Heating/ventilation
Windshield washe
r and wiper
system
Parking brake
Direction indicator LT/RT
Working floodlights
High-beam indicator
Rotating beacon
V
R
Travel direction
FWD/REV
Travel speed
FAST
Travel speed
SLOW
Working hydraulics shut-off
Unlocked
Locked
Float position
Symbol
Description
Hazard warni
ng system
Operating mode indicator
Operating hours
Lashing points
Suspension points for loading
by crane
First-aid kit
Fire extinguisher
On machine:
Safety distance
Danger of crushing
Danger of injury
The relevant notes in the
operating instructions should
be observed
Grease gun
Lubricating point
9
11
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Introduction 1
7
Warranty and Maintenance
8
Copyright
8
Notes on Using the Operating Instructions
8
Environmental Standards
9
Pictograms
9
Location of Safety Signs
11
2 Safety and Accident Prevention 2
13
Introductory Remarks
13
Intended Use
14
General Safety Notes
15
Operation
15
Danger Zone
16
Transport of Persons
16
Stability
16
Travel Operation
17
Working Operation
17
Guides
18
Danger of Falling Objects
18
Working in the Vicinity of Underground Power Lines
18
Working in the Vicinity of Overhead Power Lines
19
Operation in Closed Rooms
19
Work Stoppages
19
Change of Work Attachments, Maintenance, Repair
20
Recovery, Loading, Transportation
21
Monitoring and Inspections
21
Fire Prevention
22
Emergency Exit
22
Other Dangers
22
3 Technical Data 3
23
Views
23
Diesel Engine
31
Electrical System
31
Transmission
31
Brakes
32
Hydraulic System
32
Axles
33
Tires
33
Consumables
34
Filling Quantities
34
Consumable Specifications
35
Permissible Loads in Compliance with German Road Traffic Regulations (Stvzo)
37
Sound Level Values, Vibration
37
Equivalent Vibration Values
37
Dimensions and Weights
38
Front Loader Installation
39
Bucket
39
Fork Lift Attachment
40
Optional Accessories (Options)
41
4 Operation 4
43
First Instruction
43
Display Elements and Operating Controls
44
Engine
48
Starting the Engine
48
Monitoring During Operation
49
Switching off the Engine
49
Driver's Seat / Steering Wheel Tilt Adjustment
50
Heating / Ventilation
51
Lighting in Compliance with German Road Traffic Regulations (Stvzo)
52
Hydroinflation of Tires
52
Driving, Steering and Braking
53
Driving
53
Steering
55
Brakes
55
Driving on Roads
56
Switching off the Machine (Parking)
57
5 Working Operation of the Machine 5
59
General Notes
59
Lever Controls
59
Operation - Loader
60
Changing Work Attachments
62
General Notes
62
Assembly of Work Attachments
63
Notes on How to Work with the Machine
65
Loading
65
Scraping and Grading
65
Excavating
65
6 Recovery and Transport of the Machine 6
67
Recovery of the Machine
67
Loading the Machine Using a Crane
68
Transporting the Machine
68
7 Maintenance and Care 7
69
General Notes
69
Intervals
69
Regular Oil Analysis
70
Warranty
70
Inspection Parts and Aids
71
Care and Cleaning
72
Notes for Winter Operation
72
Checking, Maintenance and Inspection Plans
74
Initial Inspection (Hand-Over Inspection)
74
Daily and Weekly Tasks
76
Overview of Lubricating Points
78
Inspection Plan
80
Inspection and Maintenance Work
82
Engine Oil
82
Engine Oil Filter
83
Cooling System - Combined Hydraulic Oil-Water Cooler
84
Fuel System
86
Air Filter, Air Intake
88
V-Belt
91
Checking Valve Lash
91
Brakes
92
Hydraulic Oil Tank
93
Hydraulic Oil Cooler
94
Hydraulic Oil Filter
95
Breather
96
Axles
97
Wheels
99
Injection Valves
100
Control Cog Belt for Drive Motor
100
Electrical Equipment
100
Cab Ventilation Dust Filter
101
Windshield Washer System
101
Taking out of Service
102
Preservation for Temporary Taking out of Service
102
During Immobilization
102
After the Machine Had Been Taken out of Service
102
Disposing of the Wheeled Loader
102
8 Troubleshooting 8
103
General Notes
103
Engine
103
No Steering Movement
103
Insufficient Performance of Service Brake
103
Insufficient Performance of Parking Brake
103
Hydrostatic Travel Drive Without Neutral Position
103
Hydraulic Oil Exceeds Max. Admissible Temperature
104
Sluggish Acceleration and Deceleration, too Little Propulsive Power
104
Transmission Works in One Direction Only
105
Transmission Works in Neither Direction
105
Loader Installation Is Not Working
105
Decrease in Machine's Performance (Loader Installation)
106
Working Cylinders Not Operating Satisfactorily
106
Faults in the Electrical System
106
9 Appendix 9
107
9 Appendix
107
Electrical System
107
Equipment Options
108
Immobilizer
109
Activating the Immobilizer
109
Deactivating the Immobilizer
109
Learning a New Key
109
Learning Multiple New Keys
110
Clearing Learned Keys
110
Security Functions
110
Fault Causes
111
4
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Terex TL80 Specifications
General
Brand
Terex
Model
TL80
Category
Compact Loader
Language
English
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