Manual 0-2956 A-9 APPENDIX
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn: References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1135
Friday, January 27, 2006
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
CM81/101 400/415/460V SYSTEM
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn: References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1135
Friday, January 27, 2006
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
CM81/101 400/415/460V SYSTEM
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn: References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1135
Friday, January 27, 2006
11
INDUSTRIAL PARK No. 2
WEST LEBANON, NH 03784
603-298-5711
CM81/101 400/415/460V SYSTEM
THERMAL DYNAMICS
D
OUTPUT DIODE
ASSEMBLY
19X1757
THRU SCREW TERMINAL
PILOT
OUTPUT DIODE
ASSEMBLY
19X1757
(E62)
CHASSIS GND
COMP DESCRIPTION LOCATION
SEE CHART 1
D.Lilja
CURRENT
L1
N
O
M
MOC
C
D
N
O
M
MOC
C
D
OUTPUT INDUCTOR
NOTES: UNLESS OTHERWISE SPECIFIED -
1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS
IS FOR REFERENCE ONLY
SENSE
POWER OUTPUT BOARD ASSY 19X1914
01/09/06
RS
ECO B028
W1
L1
F1
F2
SW1
SW2
M1
M2
PS1
SOL1
T5
TS1
TS2
MAIN CONTACTOR
TEMP. SENSOR, IGBT HEATSINK
TEMP. SENSOR, INDUCTOR
OUTPUT INDUCTOR
MAIN TRANSFORMER
FAN, 4.5" 220VAC
PRESSURE SWITCH
GAS SOLENOID
SWITCH, ON/OFF
SWITCH, RUN/SET/RAR
FAN, 4.5" 220VAC
F4
D7
B2
B1
C1
F4
F4
C1
C1
D4
E1
F3
D1
1
5
J28
7
2
3
P40
2
(18)
PILOT BOARD
8
4
E62
(17)
8
1
E58
(15)
ASSY 19X2157
(14)
6
5
DC COM
ISENSE
+12VDC
J40
5
3
7
6
4
8
2
1
CSR
(E35)
WORK
T
O
R
C
H
(E64)
(E64)
E50B
E48B
E53B
E54B
E34B
E39B
E56B
E60B
E36 E57
E49 E45
E62
E35
E43
E64
E32
E61
E58E37
E50A
E48A
E53A
E54A
E56A
E60A
E34A
E39A
E63
(E58)
JUMPER
5
8
9
7
OK TO MOVE
(+)
(-)
LOGIC COMMON
(+)
(-)
ARC VOLTS (C&G)
(+)
(-)
TORCH SWITCH
Vo
5
4
6
1
7
2
3
8
18
17
19
20
13
10
16
14
9
15
12
11
P4
PLUGS INTO J27
ON MAIN BOARD
*
J1
J2
ALTERNATE 20-PIN HEADER
4
5
8
2
3
1
6
7
20-POSITION TERMINAL STRIP
5
4
3
6
5
4
1
7
2
3
8
6
19
13
7
10
16
14
9
15
12
11
18
17
18
17
19
20
13
10
16
14
9
15
12
11
8
2
1
20
J4
J3
4
5
2
3
8
1
6
7
4
5
8
3
2
7
1
19X2041
6
TORCH SW -
TORCH SW +
DC COMMON
+12VDC
CSR
P1
OK TO MOVE
+
-
+
-
TORCH SWITCH
SC-11
P3
DC
GAS
AC
TEMP
(LED PCB 19X1604)
J14 P14
7
1
6
3
2
8
4
5
1
5
8
4
6
7
2
3
3
2
11
2
3
+
-
DC COMMON
DIVIDED OUTPUT
REMOTE CURRENT CONTROL
C&G
CPC
HOUSING
4
14
3
12
6
E3 E1
CSR Vo
}
}
}
}
19X1930 19X1929
400V 460V
ZERO-OHM
ZERO-OHM
115X465-2
R78
R29
4/10, 500V
21X186
F1
1/4A, 500V
21X183
0.9A, (RESETABLE)
115X465-2
X X X X X
X X X X X
TABLE 1
X
X
X X
XX
X X X X
R30
RAR OFF
3
(47)
(48)
(49)
(CSR)
(51)
(52)
(TS2)
(TS1)
(NEG)
(56)
(57)
(58)
(59)
(60)
(61)
(62)
(63)
(64)
(46)
(51)
(52)
1
2
J1
WHEN REMOTE CURRENT
CONTROL IS USED WITH
AUTOMATION
(REPLACES CONNECTIONS
FROM J27 TO J14)
ADAPTER HARNESS USED
OPTIONAL AUTOMATION INTERFACE CONNECTIONS
05/07/03
OPTIONAL
AUTOMATION
INTERFACE
ATC RECEIVER
ATC MALE CONNECTOR
(MODE SW)
(C1)
(CSR) (NEG)
TIP
TIP
99
ARC HOLD
25
22
21
24
23
26
AJ
OHMIC SENSE RELAY
ARC HOLD
ARC HOLD RETURN
}
(TIP)
ZERO-OHM
115X465-2
X X X X X
X X X X X
4/10, 500V
21X186
415V
19X2228
AK
ECO B016
RWH
01/27/06
E65E65
Art # A-07152
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