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ThyssenKrupp DAF380 User Manual

ThyssenKrupp DAF380
68 pages
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ThyssenKruppAufzugswerke
OperatingManual
DriveDAF380
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ThyssenKrupp DAF380 Specifications

General IconGeneral
ModelDAF380
Output Current380 A
Control TypeDigital
Cooling MethodForced Air
Protection ClassIP20
TypeDC Drives
Input Voltage380-480 VAC

Summary

Company and Contact Information

1. Safety

1.1 Symbols

Explains pictograms and designations used in the manual.

1.2 Safety instructions

Details obligations of operator, installation firm, and personnel for safe operation.

Use in line with intended purpose

Defines correct usage of the DAF380 and limitations.

Warranty and liability

Excludes liability for damage arising from improper use or non-compliance with manual.

Constructional changes to the DAF380 machine

States that changes void the warranty and affect safety.

Dangers in handling the DAF380

Highlights risks of operating in enclosed rooms and handling revolving parts.

2. Product Description

2.1 Description

Illustrates and lists the components of the DAF380 drive.

2.2 Functional description

Explains the DAF380's design as an asynchronous motor and its performance ranges.

Motor Temperature Monitoring

Details the temperature sensor in the motor winding for monitoring.

Encoder Description

Describes the incremental encoder for controlling the DAF380.

Optional Accessories

Lists optional accessories required for operation and maintenance.

Brake System

Explains the dual-circuit outer shoe-type brake installed on the motor housing.

Machine Base Frame

Describes the optional machine base frame for setup and its components.

Ambient Conditions for Drive

Specifies the required environmental conditions for the drive's location.

3. Technology

3.1 Technical data

Provides technical specifications for the DAF380, including dimensions and protection.

3.2 Dimensions of machine

Presents detailed dimensional drawings of the DAF380 machine.

3.3 Machine base frame (optional)

Details the optional machine base frame and the arrangement of isolation elements.

3.4 Encoder

Describes the incremental hollow shaft encoder and its technical data.

Encoder Connector Assignment

Details the pin assignment and explanation for the encoder connector.

3.4.1 Encoder (2nd encoder optional)

Provides technical data for the optional second encoder, type HTL.

3.5 Double-vane magnet

Details the specifications and operation of the double-vane magnet.

3.6 Forced ventilation

Provides technical data for the forced ventilation system of the DAF380.

4. Transport and Storage

Packaging Details

Describes how the DAF380 is packaged for transport.

Transport Procedures

Details safety regulations and procedures for transporting the machine.

Fork-lift Truck Transport

Provides guidelines for safe transport using a forklift.

Crane Transport Safety

Outlines safety precautions and methods for crane transport.

Weight and Dimension Information

Informs where to find weight data and dimensions on the packaging.

Acceptance Checks

Instructs on checking delivered parts for completeness and damage.

Damage Reporting

Details how to document and report transit damage.

Unpacking Guidelines

Provides information on proper disposal of packaging materials.

Intermediate Storage

Gives instructions for storing the assembly before installation.

Storage Ambient Conditions

Specifies required environmental conditions for intermediate storage.

5. Mounting the Machine

5.1 Erecting the Machine

Details the setup and alignment of the machine and base frame.

5.2 Aligning the machine and machine base frame

Explains the process of mounting the machine onto the base frame.

Rope Arrangement on Sheave

Describes how to arrange ropes on the traction sheave for single and double wrap.

Machine Alignment Adjustment

Explains how to adjust the machine's position and alignment.

5.3 Terminal connecting plans

Provides wiring diagrams for motor, temperature monitoring, and fan connections.

CSA Version Motor Terminal Box

Shows terminal box details for the CSA version of the motor.

Brake Test Switch Terminals

Illustrates the terminal connections for the brake test switch.

Double-Vane Magnet Terminals

Shows the terminal connections for the double-vane magnet.

Blower Motor Terminals

Depicts the terminal connections for the blower motor.

6. Commissioning

Pre-Commissioning Checks

Lists essential checks before putting the machine into operation.

Critical Brake Control Circuit Warning

Highlights importance of functioning brake monitoring for upward overspeed.

7. Maintenance / Service

7.1 Maintenance Schedule

Outlines the annual maintenance tasks and safety regulations for qualified personnel.

7.2 Lubrication Requirements

Specifies the lubrication quantity and type for the motor shaft bearing.

Relubrication Procedure

Details the procedure for uniform grease distribution in bearings.

7.3 Testing the brakes

Explains how to check and set the brake shoe stroke.

7.3.1 Setting / checking braking deceleration

Details the basic setting of brakes and initial tension distance.

7.4 Setting the brake test switch (not for CSA)

Provides steps for setting the brake test switch and checking its function.

7.4.1 Setting the brake test switch (CSA version)

Details the setting procedure for the brake test switch in the CSA version.

7.5 Double-vane magnet Settings

Explains that factory settings for the double-vane magnet nut must not be altered.

7.6 Replacing brake shoes

Provides a step-by-step guide for disassembling and replacing brake shoes.

7.7 Replacing the traction sheave

Details the disassembly and installation process for replacing the traction sheave.

7.8 Replacing the encoder

Guides through the disassembly and installation of the encoder.

Encoder Installation

Details the process of installing the encoder onto the motor shaft.

7.9 Checking for grease / oil leaks

Explains how to check for and classify grease or oil leaks.

7.10 Emergency measure: Releasing Car from Safety Gear

Provides emergency steps to release the car from safety gear engagement.

Attaching Jack to Traction Sheave

Illustrates and describes attaching the hydraulic jack for car release.

8. Special Versions / Accessories (optional)

SA2 Motor Snubber

Describes the motor snubber for limiting switching surges.

9. Appendix

9.1 Tightening torques – tightness values

Lists tightening torques for various screw dimensions and strengths.

9.2 Accessory parts

Lists optional accessory parts for emergency deployment and maintenance.

Handwinding Wheel Operation

Describes the handwinding wheel used for manual movement of the elevator.

Rope Clamp Usage

Details the procedure for using the rope clamp for securing ropes.

Blocking Clamp for Traction Sheave

Explains the deployment and use of the blocking clamp for ropes.

Pressure Arm for Hydraulic Jack

Describes the mounting and deployment of the pressure arm.

Hydraulic Jack Operation

Details the mounting and deployment of the hydraulic jack for lifting the car.

EC type-examination certificate

Statement on Safety Component Conformance

Confirms the safety component meets essential safety requirements as per the EC directive.

Annex to the EC type-examination certificate No. ABV 502/1

1. Scope of Application

Defines the application and permissible parameters for the brake device.

1.1 Permissible brake moment...

Lists permissible brake moments for different DAF types.

1.2 Maximum tripping speed...

Specifies maximum tripping speeds and rated speeds for traction sheaves.

1.3 Rotary Speeds

Relates rotary speeds to car speeds and suspension for traction sheaves.

2. Conditions

Outlines conditions for using the brake device with overspeed detection systems.

2.1 Brake Device Integration

Details requirements for brake device integration with overspeed governors.

2.2 Brake Circuit Monitoring

Specifies monitoring of brake circuits and prevention of movement on failure.

2.3 Machine Movement After Brake Failure

Describes actions to take if the machine moves despite brake engagement.

3. Remarks

Contains general remarks and clarifications about the brake device's function.

3.1 Redundant Design and Monitoring

Notes the brake element's redundant design and sensor monitoring.

3.2 Wear and Tear Exclusion

Excludes examination of wear and tear effects on brake torques.

3.3 Type Examination Scope Clarification

Clarifies that this type-examination covers specific requirements for unintended car movement.

Type-examination certificate

Result: Safety Component Conformance

Confirms safety component conformance to examination basis and scope of application.

Annex to the type-examination certificate no. ESV 502

1 Scope of application

Details nominal brake torques and response times for different DAF sizes.

1.1 Nominal brake torques and response times

Provides tables of brake torques and response times for DAF models.

1.2 Assigned execution features

Lists features like power type, brake control, air gap, and overexcitation.

2 Conditions

Outlines conditions for using the safety component with other systems.

2.1 Safety Component Integration

States the safety component is part of a protective system requiring a triggering component.

2.2 Component Usage

Specifies the component's use as an ascending car overspeed protection and drive brake.

2.3 Installer Responsibilities

Requires installers to create examination instructions and provide tools.

2.4 Lift System Dimensions

Addresses lift system dimensions related to brake torques and deceleration.

2.5 Traction and Variance Impact

Emphasizes considering traction and variance for braking distance calculations.

2.6 Installer Compliance Confirmation

Requires installers to confirm compliance with examined component specifications.

2.7 Fault Prevention

States self-monitoring must prevent starting the lift in case of a fault.

3 Remarks

Provides remarks on the brake element's redundant design and sensor monitoring.

3.1 Redundant Design and Monitoring

Notes the brake element's redundant design and sensor monitoring.

3.2 Wear and Tear Exclusion

Excludes examination of wear and tear effects on brake torques.

3.3 Type Examination Scope Clarification

Clarifies that this type-examination covers specific requirements for unintended car movement.

EG - Declaration of Conformity

Declaration of Conformity Statement

Confirms the safety device complies with the tested safety device and directive.

Certificate of Compliance

CSA Mark Product Listing

Lists products eligible for CSA Mark with indicators 'C' and 'US'.

Elevator Equipment Classification

Specifies elevator equipment classification for CSA certification.

US Standards Certification

Specifies elevator equipment certified to U.S. standards.

Drive Motor Description

Describes the three-phase motors, their type, voltage, frequency, and insulation class.

Note: Component Part Certification

States drive motors are certified as component parts for other installations.

Note: Control Unit Exclusion

Clarifies that the control unit is not included in this examination.

Note: Short-Duty Operation

Specifies that the drive motor is intended for short-duty operation.

APPLICABLE REQUIREMENTS

Canadian/CSA Standard

Specifies Canadian/CSA standard for motors and generators.

UL Standard for Electric Motors

Specifies UL standard for electric motors.

Hollow shaft Encoder WDG 100H Specifications

Encoder Mechanical Specifications

Provides mechanical details like housing, shaft, and attachment for the encoder.

Encoder Electrical Specifications

Lists electrical parameters such as power supply, current consumption, and output.

Encoder Accuracy Specifications

Details accuracy parameters such as phasing and pulse on/off ratio.

Encoder Environmental Specifications

Specifies environmental conditions like ESD, vibration, and temperature ratings.

Encoder Pin Arrangement

Shows the pin configuration and function for the encoder's connector.

Assembly Instructions for Hollowshaft Encoder

Assembly by Qualified Personnel

Emphasizes that assembly must be performed by qualified personnel only.

Distance to Interference Sources

Advises maintaining distance from interference sources for proper encoder function.

Technical Support Information

Provides contact information for technical support in Germany and other countries.

10. Changes

Related product manuals