Maintenance
% replace the emergency battery system (after disconnecting the power supply).
% clean the glide surface of the carriages and wheels, using a cloth lightly moistened with solvent;
Belt replacement ( Every 1,000,000 cycles):
At the end of the cycles or data entered manually by the maintenance personnel, the 'hex wrench' symbol will appear on
the display to indicate that maintenance is needed. This 'alarm' can be reset by the maintenance personnel.
Single wing door from 100 to 140Kg : Every 300.000 cycles
% clean the sensors and photocells with non-abrasive detergents;
% replace the gearmotor and electronics.
Rubber /guides replacement (Every 250,000 cycles or 1 year):
% check the correct alignment of the doors and position of the door on the jamb when closed;
% replace the carriage wheels
Check/cleaning ( Every 6 months) :
Single wing door up to 70Kg – Double wing door up to 140Kg: Every 1,000,000 cycles
Single wing door up to 120Kg -Double wing door up 240Kg: Every 1.000.000 cycles
Single wing door from 240 to 280Kg : Every 300.000 cycles
Battery replacement ( Every 24 months ):
% replace the rubber stops and guides on the floor of the trolleys.
% with the automation powered, check the stability of the door ensuring that the movement is regular without friction;
disconnect the power supply and check that the emergency battery system opens the doors in the entirety of the
passageway;
% check the belt tension, the stability of the automation and the tension of all the screws;
% if worn, replace the central gaskets and brushes on the doors.
Model K140-K200 (T150 - T240)
Single wing door from 70 to 100Kg - Double wing door up 200Kg: Every500.000 cycles
Model K280
Any repairs on the automation or its parts must be made exclusively by the manufacturer's qualified experts. TOPP is not
liable for repairs made by the user or by unauthorized persons. All operations of maintenance, except functional
alterations, must be made with the door open and the power off (including the emergency battery).
% make sure there are no uncovered areas in the vicinity of the mobile doors that are not detected by the sensors;
% check the connections and electric wiring;
After entering the submenus, the following warnings appear:
% verify the correct operation of the photocells, if any, the blocking system and their fastenings;
@ The duration of the battery pack is affected by the environmental and functional conditions of the automation.
% replace the glide bel.
Wheel replacement:
Single wing door from120 to 240Kg - Double wing door up to 280Kg: Every500.000 cycles
Gearmotor and electronics replacement (every 500,000 cycles or 10 years):
If, after making the checks described above, there should be any malfunctions, contact the TOPP service department
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