Toro 41229 - Workman 200 Spray System; Table of Contents; Introduction

W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
2
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Chemical Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 8. . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 11. . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Existing Bed 14. . . . . . . . . . . . . . . . . . . .
Preparing the Workman 14. . . . . . . . . . . . . . . . . . . .
Installing the Vehicle Speed Sensor 14. . . . . . . . . . .
Installing the Electrical Harness 15. . . . . . . . . . . . .
Installing the Control Box Mount 16. . . . . . . . . . . .
Installing the Prop Rod Assembly 17. . . . . . . . . . . .
Installing the Attachment Hold-down Brackets 17.
Installing the Radiator Cover 18. . . . . . . . . . . . . . . .
Installing the Tank Skid 18. . . . . . . . . . . . . . . . . . . .
Installing the Control Box 20. . . . . . . . . . . . . . . . . .
Installing Boom Holders and Booms 20. . . . . . . . . .
Installing Boom Hoses 22. . . . . . . . . . . . . . . . . . . . .
Adjusting Extension Booms 22. . . . . . . . . . . . . . . .
Actuator Boom Electrical Connection 23. . . . . . . . .
Installing Nozzles 23. . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Fresh Water Tank 23. . . . . . . . . . . . . . . .
Operation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 24. . . . . . . . . . . . . . . . . . . . . . . .
Sprayer Controls and Components 24. . . . . . . . . . .
Spray Prot Monitor 27. . . . . . . . . . . . . . . . . . . . . . . .
Calibrating the Spray Pro Monitor 28. . . . . . . . . . .
Adjusting the Boom Bypass Valves 30. . . . . . . . . . .
Operating the Sprayer 30. . . . . . . . . . . . . . . . . . . . .
Stowing the Boom Extensions 32. . . . . . . . . . . . . . .
Maintenance 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 33. . . . . . . .
Daily Maintenance Checklist 33. . . . . . . . . . . . . . . .
Cleaning the Flowmeter 34. . . . . . . . . . . . . . . . . . . .
Cleaning the Suction Strainer 35. . . . . . . . . . . . . . .
Greasing the Spray System 36. . . . . . . . . . . . . . . . .
Stowing the Boom Extensions 36. . . . . . . . . . . . . . .
Storage 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Troubleshooting the Spray System 38. . . . . . . . . . .
Troubleshooting the Spray Pro Monitor 38. . . . . . .
The Toro General Commercial Products Warranty 40. .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
Figure 1
1. Location of the model and serial numbers, front left of tank skid
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.