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74096
Toro 74096 Service Manual
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8-3
Z Master 7500-D Series Service Manual
March 2018 - Digital Edition
T
able of Contents
ELECTRICAL
Electrical
Electrical System Exploded View 1
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
A. Ignition Switch
Asm.
B. Switch
C. Sealed PTO Switch
D. Horizon LDU Module
E. MCU Module
F
. Y
anmar Wire Harness
G. Engine Controller
H. 12V Power Port
I. Battery Cable
Asm.
J. Battery
K. Switch
L. T
emperature Sensor
M. Bail Switch
N. Wire Harness
O. Switch
Figure 1
153
155
Table of Contents
Safety
5
Additional Safety
9
Specifications
10
General Specifications
11
Torque Specifications
13
Fastener Identification
13
Inch Series Bolts and Screws
13
Metric Bolts and Screws
13
Equivalents and Conversions
17
Decimal and Millimeter Equivalents
17
U.S. to Metric Conversions
18
Troubleshooting
19
Engine
23
Yanmar Engine Replacement
29
Chassis
54
Chassis Exploded View
56
Caster Fork Assembly and Bearing
62
Caster Wheel Assembly Replacement
67
Left Tank Cover
70
Right Tank Cover
72
Fuel Tank
74
Seat
76
Front Seat Mount
78
Motion Control Damper
82
Motion Control Assembly
85
Adjusting the Motion Control Neutral Lock Pivot
88
Roll over Protection System (ROPS)
89
Engine Cover
93
Deck
95
Deck System Exploded View 1
97
Deck Replacement
108
Belt Replacement
114
Gearbox Replacement
117
Deck Hydraulics (Deck Fold Cylinder)
118
Deck Wings
121
Spindle Assembly Rebuild
125
Drive System Exploded View 1
133
Drive System Exploded View 2
135
Wheel Motor Exploded View
136
Releasing Pressure from the Hydraulic System
137
Release the Hydraulic Pressure from the Traction Circuit
137
Release the Hydraulic Pressure from the Lift Circuit
137
Drive System
138
Removal
138
Installation
143
Wheel Motor Replacement
144
Removal
144
Installation
145
Use the Following Procedure to Prime the Hydraulic Pumps
146
Priming the Hydraulic Pumps
146
Flushing the Hydraulic System
147
Charging the Hydraulic System
148
60/72 In. Hydraulic Schematic
150
In. Hydraulic Schematic
151
Electrical
152
Electrical System Exploded View 1
154
Electrical System Exploded View 2
155
General Information
156
Fuse Block and Fuses
157
Testing
157
Ignition Switch Wiring Connections
158
Key/Ignition Switch
158
Testing
158
Control Module
159
Testing
159
Operator’s Presence Switch (Seat Switch)
160
Testing
160
Neutral Switch - Left and Right
161
Parking Brake Switch
162
Starter Solenoid
163
Testing
163
PTO Switch
164
Testing
164
Deck Lift - Lower Switch
165
PTO Solenoid Valve Coil
166
Testing
166
Fusible Link Harness
167
Deck Limit Switch (96 In. Deck Only)
168
Testing
168
Testing
169
TVS Diode
169
37 HP Electrical Wiring Schematic
170
60/72 In. Electrical Wiring Schematic
171
96 In. Electrical Wiring Schematic
172
60/72 In. Hydraulic Schematic
173
96 In. Hydraulic Schematic
174
Other manuals for Toro 74096
Operator's Manual
68 pages
Software Guide
20 pages
Setup Instructions
8 pages
5
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Toro 74096 Specifications
General
Brand
Toro
Model
74096
Category
Lawn Mower
Language
English
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