57
REPLACING STATOR COIL/
CRANKSHAFT POSITION SENSOR
1. Remove the three cap screws securing the stator coil,
two cap screws securing the crankshaft position sen-
sor, and one cap screw from the harness hold-down.
2. Lift the rubber grommet out of the housing; then
remove the stator coil/crankshaft position sensor.
Account for and note the position of the harness
hold-down under the crankshaft position sensor.
FI590
3. Install the new stator coil assembly and secure with three
cap screws (threads coated with blue Loctite #243).
T ighten to 13 ft-lb.
4. Place the stator wire harness hold-down into position;
then install the crankshaft position sensor and secure
with two cap screws. T ighten securely.
5. Install the upper cable hold-do wn and secure with a cap
scre w. T ighten securely.
FI595A
REPLACING MAGNETO COVER
BEARINGS
1. Using a suitable press and proper support, press the
bearing from the housing as indicated (one from out-
side and one from inside).
FI593
FI594
2. Clean the bearing bores in the housing and inspect
closely for cracks or shiny areas indicating bearing
movement. Replace the housing if any of the above
are evident.
3. With a drop of red Loctite #271 around the bearing
bore, press a new bearing into the magneto cover
until the bearing is firmly seated in the bearing bore.
Installing Left-Side
Components
A. Starter Clutch/Gear
B. Rotor/Flywheel
1. If removed, place the crankshaft bearing retainer into
position. Apply red Loctite #271 to the three cap
screws. Install and tighten the three cap screws
securely.
To Next Page
Loading...
