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TPI DC710 User Manual

TPI DC710
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DC710
Flue Gas Analyzer
The Value Leader
TM
www.tpi-thevalueleader.com
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TPI DC710 Specifications

General IconGeneral
BrandTPI
ModelDC710
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction

General Overview

Overview of the DC710 combustion analyzer, its sensors, and maintenance recommendations.

Instrument Overview

Front View

Identifies and describes the components visible on the front panel of the DC710.

Back View

Identifies and describes the components visible on the back panel of the DC710.

Basic Analyzer Functions

Analyzer Battery

Details the Lithium Ion rechargeable battery and its status indicator in the TPI View App.

Turning The Analyzer On & Connecting to the App

Step-by-step guide on powering on the DC710 and connecting it to the TPI View app.

Turning The Analyzer Off

Procedure for safely turning off the DC710 analyzer, including pump and app disconnection.

Combustion Analysis Overview

Performing Combustion Analysis

Explains the importance of combustion analysis and general guidelines for testing.

Sample Location Considerations

Discusses factors for accurate and consistent combustion tests, including sample location.

Combustion Test Procedure

Step 1: Powering On and App Connection

Instructions for turning on the DC710 and connecting to the TPI View app.

Step 2: Connecting Probes and Filters

Details connecting the pump protection filter, flue probe, and temperature probes.

Step 3: Drilling Sample Hole

Guidance on drilling a 1/4 inch sample hole in the flue, including location calculations.

Step 4: Inserting Flue Probe and Water Trap

Procedure for inserting the flue probe and ensuring correct water trap orientation.

Step 5: Viewing Combustion Readings

How combustion analysis readings are displayed on the TPI View app and parameter explanations.

Step 6: Generating Test Reports

Instructions for generating and sending test reports via email or Bluetooth printer.

Typical Test Locations

Atmospheric Gas Fired Fan Assist Boiler / Furnace

Illustrates typical flue probe locations for gas-fired fan assist boilers and furnaces.

Condensing Boiler / Furnace

Illustrates typical flue probe locations for condensing boilers and furnaces.

Atmospheric Forced Air Furnace

Illustrates typical flue probe locations for atmospheric forced air furnaces.

Typical Test Results

Power Burners (Gas Fired)

Typical test results for Oxygen, Carbon Monoxide, Stack Temperature, and Draft for gas-fired power burners.

Power Burners (Oil Fired)

Typical test results for Oxygen, Carbon Monoxide, Stack Temperature, and Draft for oil-fired power burners.

Gas Fired Burners (Atmospheric / Fan Assist)

Typical test results for gas-fired atmospheric/fan assist burners.

Specifications

Instrument Specifications

Details for the DC710 instrument, including operating range, battery, dimensions, and sensors.

Flue Temperature Probe Specifications

Specifications for the flue temperature probe, including construction, length, and accuracy.

Gases Specifications

Specifications for gas measurements (Oxygen, CO, CO2, Ratio, Efficiency) including range, resolution, and accuracy.

Temperature Measurement Specifications

Specifications for temperature measurement, including input type, range, resolution, and accuracy.

Bluetooth Communication Specifications

Details Bluetooth version, FCC ID, and IC for the DC710.

Calibration & Service

Calibration Recommendation

Recommends annual calibration and provides contact information for service.

Consumable Parts

Lists consumable parts for the instrument, including filters and sensors, with part numbers.

Warranty Information

Details the 3-year warranty for the DC710 and instructions for warranty service.

Appendix A: General Maintenance

Recommended Maintenance Schedule

Outlines the recommended maintenance schedule for the analyzer, including checks and frequency.

Water Trap Check

Provides steps for visually inspecting the water trap for damage or wear.

Filter Check

Explains how to check the mini pump protection filter and other filters for discoloration or saturation.

Pump Operation Check

Procedure to check the analyzer pump's operation by covering the inlet and observing flow.

Flue Probe Integrity Check

Steps to check the integrity of the flue probe, pump, and connections for leaks or faults.

Appendix B: A773 SULFUR FILTER INSTALLATION & MAINTENANCE

Installation Procedure

Step-by-step guide for installing the A773 sulfur filter into the flue probe hose.

Maintenance of A773 Sulfur Filter

Guidance on when to replace the A773 sulfur filter pellets and how to dry and reuse it.

Appendix C: Field Sensor Replacement

Sensor Replacement Procedure

Step-by-step guide to replace the CO and O2 sensors in the DC710 analyzer.

Removing Sensors

Instructions on how to remove the rubber hoses and pull the sensor from its holder.

Installing New Sensors

Guidance on orienting and installing the new sensor into the sensor holder and main board.

Connecting Hoses and Final Steps

Connecting hoses to the new sensor, repeating for the other sensor, and reassembling the housing.

Post-Replacement Acclimation

Important notes on waiting 24 hours for sensor acclimation and the need for factory calibration.

Appendix D: Technical Notes

Factors Affecting Combustion Efficiency

Notes on how air filters, obstructions, and air leaks impact combustion efficiency.

Gas Manifold Pressure Adjustment

Discusses the impact of gas manifold pressure on combustion efficiency and the need for manufacturer specs.

Efficiency Calculation Methods

Explanation of Gross vs. Net efficiency calculations and their usage regions.

Appendix E: CARBON MONOXIDE FACTS

Sources and Effects of Carbon Monoxide

Information on CO properties, common sources, and how it affects the body.

Symptoms of CO Poisoning

Details common symptoms of CO poisoning and risks for vulnerable individuals.

Appendix F: Carbon Monoxide in Ambient Air Chart

CO Exposure Levels and Toxic Symptoms

Chart detailing CO concentration levels, exposure times, and corresponding toxic symptoms.

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