48
General Maintenance
NOTE: Proper maintenance of the vehicle is important for optimum perfor-
mance. Follow the Maintenance Schedule and all ensuing maintenance and
care instructions/information.
NOTE: Proper maintenance procedures for each item can be found on the
corresponding page indicated.
If, at any time, abnormal noises, vibrations, or improper functioning of any compo-
nent of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to a n
authorized dealer for inspection and adjustment or repair.
A repair shop or person of the owner's choosing may maintain, replace, or repair
emission-control devices and systems.
If the owner/operator does not feel qualified to perform any of these maintenance
procedures or checks, take the ATV to an authorized dealer for professional service.
I = Inspect and clean, adjust, lubricate, replace as necessary
T = Tighten; C = Clean; R = Replace
* = Dealer maintenance
** = When using ACX All Weather Synthetic oil, oil change interval can be increased to every 1,000
miles or 12 months.
Maintenance Schedule
Item Page
After
break-in
(100 miles)
1 month 3 months 6 months
Air filter (Engine) 57 II
Air filter (V-belt housing) 57 II
Battery 53 II
* Brake components 52 I Inspect every time before riding
Brake fluid 52 I Inspect every time before riding
Brake hoses 52 I Inspect every time before riding
* Chassis nuts and bolts — IT
Cooling system 49 I Inspect every time before riding
Electrical connections — II
* Engine nuts and bolts — II
Engine oil 46/50 RR**
Frame/welds/racks — II
Gas/vent hoses 52 I Inspect every time before riding
Headlight/taillight/brake light 59 I Inspect every time before riding
Idle RPM 56 II
Rear drive lubricant 51 Replace every 12 months
Spark arrester/muffler 59 C
Spark plug 56 III
29 Replace every 18 months
* Steering — I Inspect every time before riding
* Suspension
(Ball joint boots and tie rod boots)
— I Inspect every time before riding
Throttle cable 56 I Inspect every time before riding
Tires/air pressure 58/29 I Inspect every time before riding
Transmission lubricant 51 Replace every 12 months
* Valve clearance — II
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