EasyManua.ls Logo

Trane Voyager Commercial User Manual

Trane Voyager Commercial
156 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
SSAAFFEETTYY WWAARRNNIINNGG
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
September 2020
RRTT--SSVVXX3344RR--EENN
Installation, Operation, and Maintenance
Voyager Commercial
Packaged Rooftop Air Conditioners with
ReliaTel™ Controls and eStage™
27.5 to 50 Tons - 60 Hz
22.9 to 41.7 Tons (81-148 kW) - 50 Hz
“B” and later design
sequence
6600HHzz//33 pphhaassee: TC*, TE*,
YC*330B, 360B, 420B, 480B,
600B (60 Hz/3 phase)
5500 HHzz//33 pphhaassee: TC*, TE*,
YC*275B, 305B, 350B, 400B,
500B

Table of Contents

Other manuals for Trane Voyager Commercial

Questions and Answers:

Trane Voyager Commercial Specifications

General IconGeneral
BrandTrane
ModelVoyager Commercial
CategoryAir Conditioner
LanguageEnglish

Summary

Installation, Operation, and Maintenance

Safety Warnings

Crucial safety instructions and warnings for installation and servicing of HVAC equipment.

Introduction and Safety Precautions

Warnings, Cautions, and Notices

Defines advisory symbols and general safety precautions for proper operation and personal safety.

Important Environmental and Refrigerant Practices

Addresses environmental impact of refrigerants and responsible handling requirements.

Field Wiring, Grounding, and PPE Requirements

Details essential safety requirements for electrical wiring, grounding, and personal protective equipment.

Manual Overview and EHS Policies

Overview of Manual Content

Guides users on the manual's structure, intended audience, and proper use for installation and maintenance.

Environmental, Health, and Safety (EHS) Policies

Emphasizes adherence to EHS policies and local regulations for all work performed on the equipment.

Model Number Description

60 Hz Model Number Breakdown

Explains the coding system for 60 Hz unit model numbers, detailing components and specifications.

50 Hz Model Number Breakdown

Details the coding system for 50 Hz unit model numbers, covering various configurations and specifications.

General Information and Unit Inspection

About the Unit Components

Provides a general overview of unit components, control systems, and acronyms used in the manual.

Unit Inspection Procedures

Outlines procedures for inspecting units for shipping damage and material shortages upon receipt.

Unit Dimensions and Installation Requirements

Recommended Installation Clearances

Specifies required clearances for proper operation, access, and peak efficiency of the unit.

Roof Curb and Ductwork Installation

Details installation requirements for roof curbs and ductwork connections for commercial rooftop units.

Horizontal Ductwork Connection

Provides guidance on connecting ductwork to horizontal units to prevent noise transmission.

Unit Rigging and Placement Guidelines

Unit Rigging Procedure

Explains the process of rigging units using spreader bars and ensuring proper placement on the curb.

Pre-Installation Requirements

General Unit Requirements

Covers essential requirements for all units, including curb installation, ductwork, and shipping damage checks.

Electrical Requirements and Wiring

Details critical electrical requirements, including wiring, grounding, and component checks for safe operation.

Gas Heat Installation Requirements

Outlines necessary steps for gas heat installation, including piping, sealing, and pressure checks.

General Installation Requirements

Condensate Drain Connection and Overflow

Explains condensate drain connection, trap installation, and overflow switch function for proper drainage.

O/A Sensor and Tubing Installation

Guides the installation of the Outside Air Pressure Sensor and pneumatic tubing for VAV units.

Installation Electrical Procedures

Hazardous Voltage Warnings

Warns about hazardous voltage and the need for power disconnection and lockout/tagout before servicing.

Disconnect Switch External Handle Operation

Describes the function and operation of the factory-mounted disconnect switch handle for safety.

Main Power Wiring Guidelines

Details essential guidelines for main power wiring, including grounding and conductor types for safe installation.

Electrical Wire Sizing and Protection

Wire Sizing and Protection Device Equations

Provides equations and methods for calculating Minimum Circuit Ampacity (MCA) and Maximum Overcurrent Protection (MOP).

Control System Modules and Options

Remote Panels and Sensors Overview

Explains the use and installation of various remote panels and sensors for unit control and system integration.

VAV Control Options

Details control options for Variable Air Volume systems, focusing on airflow and setpoint configurations.

Unit Control Modules

RTRM - ReliaTel Refrigeration Module

Describes the RTRM as the primary module for interpreting sensor data and controlling unit functions.

ECA/RTEM - Economizer Actuator Module

Details the ECA/RTEM module for monitoring and controlling economizer damper positions based on air conditions.

EBA - Exhaust Blade Actuator

Explains the EBA's function in tracking economizer dampers for exhaust airflow control.

RTAM - ReliaTel Air Handler Module

Explains the RTAM's role in controlling supply air temperature and fan speed for VAV systems.

Microelectronic Control Features

Anti Short Cycle Timer (ASCT)

Details the ASCT feature designed to protect compressors by limiting start/stop cycles and ensuring oil return.

Free Night Setback Configuration

Explains how to set up unoccupied modes using terminals J6-11 and J6-12 for energy savings.

Economizer Operation with CV Controls

Describes how the economizer controls operate with Constant Volume (CV) units based on setpoints and ambient conditions.

Sequence of Operation - Cooling Modes

Modulating Power Exhaust Operation

Explains how the modulating power exhaust actuator follows economizer damper position for airflow control.

Mechanical Cooling (No Economizer)

Details how mechanical cooling operates in CV and SZ VAV units when economizers are not utilized.

Ventilation and Airflow Control Strategies

Ventilation Control for SZ VAV

Discusses ventilation control for SZ VAV units, focusing on OA damper minimum position and airflow compensation.

Demand Controlled Ventilation (DCV)

Outlines the control scheme for SZVAV units with DCV, managing OA damper based on CO2 and airflow setpoints.

Traq Sensor System and Space Pressure Control

Traq Overrides and Considerations

Addresses Traq functionality, overrides, and special considerations for damper position and airflow measurements.

Space Pressure Control with Statitrac

Explains how space pressure control is managed using transducers and dampers for building pressure management.

Sequence of Operation Overview

Supply Duct Static Pressure Control

Describes the control of supply duct static pressure using a transducer and setpoint adjustments.

Supply Air Temperature Reset

Explains how supply air temperature can be reset based on zone or outdoor air conditions to optimize energy use.

Constant Volume and VAV Applications

Details modes of operation, including Off Mode, for constant volume and variable air volume applications.

Economizer and Heating Operation

Unoccupied Zone Temperature Control

Explains how zone temperatures are maintained during unoccupied periods for cooling and heating.

Mechanical Cooling with Economizer

Describes how mechanical cooling integrates with economizer operation based on outdoor air suitability.

Gas Heat Sequence of Operation

Outlines the sequence for gas heat ignition, stage control, and modulating burner operation for reliable heating.

Sequence of Operation - Safety and Control Features

Electric Heat Control Sequence

Details the sequence for controlling electric heat stages, including delays and fan operation for maintaining zone temperature.

Clogged Filter Monitoring

Explains the function of the clogged filter switch and its indication via RTOM diagnostics for filter maintenance.

Ventilation Override Modes

Details the Ventilation Override modes (Pressurize, Purge, Exhaust) and their system impacts on airflow and components.

Emergency Stop, Phase Monitor, and Low Pressure Control

Describes critical safety features including Emergency Stop, Phase Monitor, and Low Pressure Control for protecting the unit.

Startup and Initial Preparation

Preparing the Unit for Operation

Provides a checklist for essential steps before the initial unit startup, including safety and component checks.

Electrical Phasing Verification

Emphasizes the critical importance of correct electrical phasing for scroll compressors and how to verify it.

Unit Startup and Voltage Checks

Voltage Supply and Imbalance Requirements

Details requirements for supply voltage and the impact of voltage imbalance on motor operation and longevity.

Starting the Unit Procedures

Outlines the initial steps for starting the unit, including switch positions and disconnect operation to ensure proper initialization.

Test Modes for Component Verification

Describes various test modes for checking unit component operation, outputs, and diagnosing potential issues.

Verifying Airflow and Fan Operation

Verifying Proper Fan Rotation

Explains how to check and correct fan rotation direction to prevent damage and ensure proper operation.

Verifying Proper Air Flow (CFM)

Guides on measuring and verifying correct airflow (CFM) for CV and VFD-controlled units using performance curves.

Exhaust Fan and Economizer Damper Operation

Exhaust Fan Operation and Adjustments

Explains how the exhaust fan operates and is controlled by economizer damper position, including adjustment procedures.

Economizer (O/A) Damper Adjustment

Discusses the purpose and adjustment of economizer dampers to balance space pressure and airflow, referencing tables for settings.

Compressor Startup Procedures

Starting the Compressor

Provides critical instructions and warnings for starting compressors, including initial setup and testing procedures.

Starting 27.5-35 Ton Standard Efficiency Units

Details the specific steps for starting compressors on 27.5-35 Ton standard efficiency units, including gauge setup and test sequences.

Compressor Operation and Line Weights

Starting 40-50 Ton Standard Efficiency VAV Units

Outlines the procedure for starting compressors on 40-50 Ton standard efficiency VAV units, including second stage activation.

Starting High Efficiency and Constant Volume Units

Details starting procedures for high efficiency units and standard efficiency constant volume units, including full load cooling activation.

Line Weights Purpose and Location

Explains the purpose and location of line weights used to dampen vibration on compressor assemblies.

Compressor Oil, Phasing, and Restrictors

Compressor Oil Check and Management

Provides guidance on checking compressor oil levels, appearance, and potential issues like overheating or motor burnout.

Electrical Phasing for Compressors

Explains the critical importance of correct electrical phasing for scroll compressors to prevent damage and ensure proper rotation.

Precision Suction Restrictor Functionality

Details the function and selection of precision suction restrictors for balancing oil levels in tandem compressors.

Scroll Compressor Operation and Gas Heat

Scroll Compressor Operational Characteristics

Describes characteristic sounds of scroll compressors and their implications for operation and reliability.

Refrigerant Charging by Subcooling

Explains the process of charging refrigerant to achieve acceptable subcooling levels for proper system operation.

Gas Heat Unit Startup Procedures

Outlines startup procedures for gas heat units, including ignition system checks and gas pressure verification.

Electric Heat Operation and Final Checkout

Electric Heat Unit Testing

Details testing procedures for electric heat stages, including amperage draw and electrical data verification.

Final Unit Checkout Procedures

Lists final checks required after all startup procedures are completed to ensure proper unit operation in all modes.

Sequence of Operation - Cooling Modes

Mechanical Cooling Sequence

Explains the mechanical cooling sequence, including compressor staging, fan control logic, and economizer interaction.

Economizer Operation Strategies

Details economizer control methods based on dry bulb, reference enthalpy, comparative enthalpy, and Traq systems.

Sequence of Operation - Fan, Ignition, and Electric Heat

Unit Fan Operation (CV and VAV)

Describes supply fan operation for CV and VAV units during heating modes, including VFD and relay control.

Ignition Control Module and High Temperature Limits

Explains the ignition module's function, status indicators, error codes, and high temperature limit controls.

Electric Heat Sequence of Operation

Outlines the operation sequence for electric heat stages in CV units during heating calls, including delays and staging.

Maintenance Procedures

Fan Belt Adjustment and Inspection

Provides detailed instructions for inspecting, replacing, and adjusting fan belts for proper tension and operational integrity.

Monthly Maintenance Tasks

Monthly Maintenance Checklist

Lists routine monthly checks, including filters, bearings, and electrical connections for ongoing unit health.

Filter Inspection and Replacement

Details filter inspection, cleaning, or replacement based on unit model and filter dimensions for optimal airflow.

Condensate Overflow Switch Check

Describes the function and inspection of the condensate overflow switch for preventing water damage to the unit.

Cooling Season Maintenance

Cooling Season Inspection Checklist

Lists essential maintenance checks for the cooling season, including drains, coils, dampers, motors, and electrical connections.

Coil Cleaning Procedures

Coil Cleaning Instructions

Details the process for cleaning evaporator, condenser, and reheat coils using specific methods to maintain unit efficiency.

Refrigerant Coils and Component Repair

Refrigerant Coil Cleaning Precautions

Provides specific instructions for cleaning refrigerant coils, emphasizing safety precautions and cleaning methods.

Microchannel Condenser Coil Repair

Guides on the repair or replacement procedures for microchannel condenser coils, referring to service bulletins.

Final Process Record Keeping

Instructs to record unit data in the provided blanks after completing all maintenance and startup procedures.

Fall Restraint and Refrigerant System

Fall Restraint Safety

Details the use of fall restraint slots located on the unit top for safety during servicing operations.

Refrigerant System Warnings

Highlights warnings related to R-410A refrigerant pressure and the need for proper service equipment and handling.

Refrigerant Evacuation and Charging

Outlines procedures for removing or recharging refrigerant, emphasizing compressor protection and proper charging methods.

Compressor Oil, Phasing, and Restrictors

Compressor Oil Check and Management

Provides guidance on checking compressor oil levels, appearance, and potential issues like overheating or motor burnout.

Electrical Phasing for Compressors

Explains the critical importance of correct electrical phasing for scroll compressors to prevent damage and ensure proper rotation.

Precision Suction Restrictor Functionality

Details the function and selection of precision suction restrictors for balancing oil levels in tandem compressors.

VFD Programming and Parameter Verification

Supply Fan VFD Programming Parameters

Guides on setting and verifying VFD parameters for supply and exhaust fans, according to motor specifications.

Unit Diagnostics and System Status

System Status and Diagnostics Overview

Explains how to access unit diagnostics and system status via RTRM LEDs and other indicators for troubleshooting.

Diagnostics Checkout Procedure

Details a DC voltmeter procedure for checking unit status, identifying diagnostics, and verifying output signals.

Diagnostic Reset and Sensor Indicators

Resetting Cooling and Ignition Lockouts

Provides methods for resetting cooling failures and ignition lockouts, both from the space and at the unit.

Zone Temperature Sensor (ZSM) Service Indicator

Explains the ZSM service LED indicators for clogged filters, smoke detectors, and fan failures, aiding in diagnosis.

Economizer Actuator Diagnostics and Testing

Economizer Fault Detection

Details how to detect and diagnose faults related to the economizer damper actuator and its associated sensors.

Verify Economizer Status

Guides on verifying economizer status using the ECA/RTEM LED indicators and testing connected sensors for proper function.

ReliaTel Module Testing Procedures

RTAM Tests

Outlines testing procedures for the RTAM, including VFD output and static pressure transducer input.

Test 1: VFD Output Verification

Details steps to verify VFD output voltage for fan control in VAV applications and check for proper fan start.

Test 2: VFD Testing

Guides on testing the VFD keypad, fan start, speed, and fault conditions to ensure correct operation.

Troubleshooting Common Issues

Unit Will Not Operate

Provides probable causes and recommended actions for complete unit non-operation, covering power, controls, and safety inputs.

Unit Will Not Heat or Cool (Fan Operates)

Addresses issues where the fan operates, but heating or cooling functions fail, guiding through diagnostics.

Unit Operates but Does Not Control to Setpoint

Guides on diagnosing issues when the unit operates but fails to maintain the setpoint, checking sensors and controls.

Compressor and Motor Operation Issues

Details troubleshooting steps for compressor (CPR) and outdoor motor (ODM) failures, including wiring and contactor checks.

VFD Programming and Parameter Verification

TR-200 VFD Programming Parameters

Lists and explains the programming parameters for the TR-200 VFD used for supply and exhaust fans, covering motor and limits settings.

Unit Wiring Diagram References

TC/TE Unit Wiring Diagrams

Lists available wiring diagram numbers for TC/TE units, categorized by airflow type, schematic type, voltage, and description.

Warranty and Liability Information

Commercial Equipment Warranty Terms

Outlines the warranty terms and conditions for commercial equipment, including coverage periods, limitations, and exclusions.

Related product manuals