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Travis Industries 616 GSR2 Insert - User Manual

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616 GSR2 Insert
(with screen)
Owner’s Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
Direct Vent Fireplace Insert
Masonry or Factory-Built
(Metal) Wood-Burning
Fireplace
Residential or Mobile Home
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com
Copyright 2014, T.I. $10.00 4140808 100-01298

Table of Contents

Questions and Answers

  • J
    Jennifer ClaytonAug 13, 2025
    Why won't the main burners start on my Travis Industries 616 GSR2 Insert Indoor Fireplace?
    • M
      Michael AndersonAug 13, 2025
      There are several reasons why the main burners on your Travis Industries Indoor Fireplace might not start: * The battery box switch may be turned to "OFF". If so, turn the battery box switch to "ON". * The remote control may not be working correctly. Refer to the remote control instructions. * The thermostat might be disconnected or set too low. Check the thermostat. * There may be no propane in the tank. Check the tank level.
  • E
    Emily HernandezAug 16, 2025
    What to do if my Travis Industries 616 GSR2 Insert Indoor Fireplace blower does not work?
    • S
      Samantha StewartAug 16, 2025
      If the blower on your Travis Industries Indoor Fireplace isn't working, consider the following: * The fireplace might not be getting electricity. Check the breaker switch. * The fireplace may not be up to temperature. Allow the fireplace to burn for 10 minutes. * The blower fuse could be blown. Replace the fuse, referring to the fuse location information.
  • G
    Gabriel WatkinsAug 20, 2025
    Why is my Travis Industries 616 GSR2 Insert not distributing heat?
    • S
      Selena BakerAug 20, 2025
      If your Travis Industries Indoor Fireplace isn't distributing heat, it could be due to: * The fireplace not getting electricity. Check the breaker switch. * The fireplace not being up to temperature. Let the fireplace burn for 10 minutes.
  • L
    Luke BlakeAug 25, 2025
    What to do if my Travis Industries Indoor Fireplace thermostat does not work?
    • M
      Molly FosterAug 25, 2025
      If the thermostat on your Travis Industries Indoor Fireplace isn't working, check if: * The battery box switch is turned to "OFF" or “ON”. Turn the battery box switch to "REMOTE". * The thermostat is set too low. Adjust the thermostat.
  • L
    Lindsey DanielsAug 28, 2025
    Why are the flames too blue on my Travis Industries 616 GSR2 Insert?
    • E
      Eric RossAug 28, 2025
      If the flames on your Travis Industries Indoor Fireplace are too blue, especially when the fireplace has just been started, it may be due to improper air shutter adjustment. Adjust the air shutter by contacting your dealer.
  • K
    Keith DeleonAug 31, 2025
    What does it mean when my Travis Industries 616 GSR2 Insert Indoor Fireplace beeps?
    • L
      Lori GentrySep 1, 2025
      The Travis Industries Indoor Fireplace beeps to signal different actions. The heater beeps once or twice whenever a button on the remote is pressed.
  • M
    Mrs. Evelyn Alvarez MDSep 4, 2025
    How to fix short rear flames on Travis Industries 616 GSR2 Insert Indoor Fireplace?
    • C
      corey68Sep 4, 2025
      If the rear flames on your Travis Industries Indoor Fireplace are too short (under 6"), the flame height may be turned too low. Turn the flame height to "HI".
  • L
    Lori ColeSep 8, 2025
    What to do if accent light does not work on Travis Industries Indoor Fireplace?
    • H
      howardsheilaSep 8, 2025
      If the accent light on your Travis Industries Indoor Fireplace does not work: * The bulb may be burned out. See “Accent Light Replacement” on page 40. * The accent light fuse may be blown. Replace the fuse, referring to the fuse location information.

Summary

Safety Precautions

General Safety Warnings

Crucial warnings about supervision, hot surfaces, and proper installation to prevent fire, explosion, injury, or death.

Installation Safety Guidelines

Requirements for qualified installers, local codes, manufactured homes, venting, insurance notification, and fuel type.

Product Features and Specifications

Key Features Overview

Lists core features like power outage operation, remote control, and pilot modes.

Technical Specifications

Covers heating capacity, dimensions, electrical ratings, and fuel type.

Installation Guide

Installation Warnings and Preparations

Crucial warnings and required items for installers before starting the installation process.

Installation Steps and Order

Details the sequence and procedure for installing the fireplace insert.

Fireplace Requirements

Fireplace Sizing and Clearances

Details required fireplace dimensions and clearances around the insert for safe installation.

Factory-Built Fireplace Requirements

Clearances and Mantel Requirements

Gas Line Installation and Testing

Gas Line Installation Requirements

Details code compliance, flexible connectors, shutoff valves, and testing procedures.

Gas Inlet Pressure and Testing

Specifications for inlet pressure and methods for testing gas lines.

Gas Line Connections

Venting System

Vent Requirements and Kit

Details the vent kit, installation rules, and approved vent types for direct vent systems.

Exhaust Flow Control

Adjusting the Exhaust Restrictor

Diffuser Adjustment

Vent Installation

Finalizing the Installation

Vent Attachment

Vent Connector Attachment

Glass Frame Procedures

Finalizing the Installation Steps

Final Installation Steps

Comprehensive list of final tasks including purging gas, installing batteries, media, face, and testing.

Air Shutter Adjustment

Burner Removal and Installation

Operation

Heater Operation Basics

Thermostat Operation Modes

Manual, Smart, and Standard Thermostat

Explains the three thermostat modes for controlling the heater's temperature.

Advanced Mode Controls

Battery Management and Power Outages

Battery Status and Replacement

How to identify low batteries and install replacements for the transmitter and IFC.

Yearly Service Procedure

Recommended Annual Maintenance

A step-by-step guide for annual inspection and servicing by a qualified technician.

Troubleshooting Guide

Common Problems and Solutions

A table listing common issues, their possible causes, and checks to perform before calling for service.

Safety and Listing Label

Warranty Information

Warranty Registration, Coverage, and Exclusions

Details on registration, covered parts, conditions, and exclusions for the 7-year warranty.

Warranty Service Procedure

Steps to follow when warranty service is required, including dealer contact.

Optional Equipment Installation

LP Conversion Instructions

Warnings and packing list for the LP conversion kit installation.

Travis Industries 616 GSR2 Insert Specifications

General IconGeneral
TypeGas Fireplace Insert
Fuel TypeNatural Gas or Propane
Vent TypeDirect Vent
Fuel Type OptionsNatural Gas or Propane
Log Set MaterialCeramic Fiber
Ignition TypeElectronic Ignition

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