Trek 2022 SESSION - Rocker pivot; Mino Link chip; Pinch bolts

2022 Session Service Manual
5
Rocker pivot
5
6
7
6
5
4
3
2
8
1
2
3
4
Item Description Quantity in
Assembly
Part Number Torque (Nm)
1
Rocker axle
1 W1042544 —
2 Bearing 2 W302025" —
3 Spacer 2 W440921 —
4 Bolt 4 W1051959 17
5 Mino link bearing 2 W275322 —
6 Spacer 2 W529969 —
7 Mino Link bearing 2 W529223 —
8 Pinch bolt 2 W5256244 5
Tools
• Bearing press
• 4mmand5mmhexwrenches
• Torquewrenchwith4mmand5mmhexbits
IMPORTANT: For proper alignment of the rocker plates,
the shock must be installed and torqued, and the Mino
Link bolts installed and torqued, before the pinch bolts are
torqued.
Rocker pivot
1. Pressinthedrivesidebearing(2).
2. Apply grease to the shoulder of the drive side of
therockeraxle(1).
3. Inserttherockeraxle(1)intotheframefromthenon-
drive side.
4. Apply grease to the shoulder of the non-drive
sideoftherockeraxle(1).
5. Installthenon-drivesidebearing(2)overtheaxle.
Press the bearing in from the non-drive side.
6. Installaspacer(3)overthebearing.
7. Position the rocker plate so it aligns with the shoul-
ders of the axle.
8. Applygreasetotheshoulderofthebolt(4).
9. Install the bolt into the rocker plate. Tighten, but do
not torque the bolt.
10. Repeat steps 1–9 on the other side.
Mino Link chip
1. PresstheMinoLinkbearings(5)intotherocker
plates.
2. Position the seatstay between the rocker plates.
3. Positionaspacer(6)betweentheseatstaytaband
the rocker plate. Repeat this step with the other spac-
er on the other side.
Tip: Balancethespacer(6)againstthebearingby
partiallyinsertingthebolt(4).
4. InserttheMinoLinkchips(7)intothenotchesonthe
seatstays.
5. Insertthebolts(4)intotheMinoLinkbearings(5)on
the rocker plates.
6. Tighten,butdonottorquethebolts(4).
Pinch bolts
1. Install,butdonottightenthepinchbolts(8).
Torque all bolts
1. Torquethebolts(4)to17Nm.
2. Torquethepinchbolts(8)to5Nm.