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Troy-Bilt 809 User Manual

Troy-Bilt 809
48 pages
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OTRO_ BILT
OPERATOR'S MANUAL
Pedal Drive Garden Tractor
Model 809
Mode1148va09H063 Shown
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-
ered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of
California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer
or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10189A
(10/99)
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Troy-Bilt 809 Specifications

General IconGeneral
EngineBriggs & Stratton
Engine Displacement190cc
Cutting Width21 inches
Deck MaterialSteel
Cutting Positions6
Oil Capacity20 oz
Mulching CapabilityYes
Bagging CapabilityYes
Side Discharge CapabilityYes
Drive SystemSelf-propelled
Cutting Height1.25 to 3.75 inches
Fuel Tank Capacity1.6 quarts

Summary

Important Safe Operation Practices

Slope Operation

Guidelines and warnings for operating the tractor on slopes to prevent tip-overs and accidents.

Children Safety

Precautions to prevent tragic accidents involving children and the tractor.

Service Safety

Safety instructions related to handling gasoline, fuels, and performing maintenance.

Slope Gauge

Attachments & Accessories

Tractor Set-Up

Attaching the Battery Cables

Instructions for correctly connecting the tractor battery cables for safe operation.

Attaching the Cutting Deck

Step-by-step guide for mounting the cutting deck assembly onto the tractor.

Controls

Ignition Switch

Details on the tractor's ignition switch functions for starting and lights.

Throttle Control Lever

Explanation of the throttle lever's function in controlling engine speed.

Choke Control

Information on the choke control mechanism for cold engine starting.

Indicator Monitor / Hour Meter

Description of the tractor's indicator lights and hour meter.

Lift Lever

How to operate the lift lever to adjust the cutting deck height.

Brake Pedal

Instructions for using the brake pedal for stopping and safety interlocks.

Parking Brake Button

Procedure for engaging and releasing the tractor's parking brake.

Shift Lever

Guidance on operating the shift lever for forward, reverse, and neutral.

Cruise Control Button

How to engage and disengage the cruise control feature.

Seat Adjustment Lever

Instructions for adjusting the tractor seat for operator comfort.

Cup Holder

Location of the tractor's cup holder.

Operation

Safety Interlock Switches

Explanation of the safety interlock system and its importance.

Starting the Engine

Detailed steps for safely starting the tractor's engine.

Stopping the Engine

Procedure for properly shutting down the tractor's engine.

Driving the Tractor

Instructions for safely operating and maneuvering the tractor.

Setting the Cruise Control

Guide on how to set and use the cruise control for consistent speed.

Driving on Slopes

Critical safety information and techniques for operating on inclines.

Operating the Headlights

Instructions for turning the tractor's headlights on and off.

Using the Lift Lever

How to use the lift lever to adjust the cutting deck height.

Engaging the Electric PTO

Procedure for engaging and disengaging the Power Take-Off (PTO).

Mowing

Tips and safety advice for effective and safe mowing with the tractor.

Adjustments

Leveling the Deck

Instructions for adjusting the cutting deck for a level cut.

Side to Side Adjustment

Procedure for adjusting the cutting deck for side-to-side balance.

Deck Roller Height Adjustment

How to adjust the height of the deck rollers on 50-inch decks.

Seat Adjustment

Instructions on adjusting the tractor seat position.

Steering Adjustment

Guidance on adjusting the tractor's steering for proper alignment.

Carburetor Adjustment

Information on carburetor adjustment procedures and safety.

Maintenance

Engine Maintenance

General engine maintenance guidelines and references.

Changing Engine Oil

Step-by-step instructions for changing the tractor's engine oil.

Cleaning the Engine and Deck

Procedures for cleaning the tractor's engine and cutting deck.

Cutting Deck Removal

Instructions for safely removing the cutting deck from the tractor.

Changing the Deck Belts

Guide for replacing the deck belts on the tractor.

Changing the Transmission Drive Belts

Instructions for replacing the transmission drive belts.

Upper Drive Belt

Specific steps for changing the upper drive belt.

Lower Drive Belt

Specific steps for changing the lower drive belt.

Battery Maintenance

Information on battery care, charging, and fuse checks.

Tires

Recommended tire pressure and maintenance.

Cutting Blades

Instructions for sharpening or replacing the cutting blades.

Lubrication

Engine Lubrication

Guidance on lubricating the engine with motor oil.

Pivot Points Lubrication

Lubrication points for pedals and other pivot mechanisms.

Steering Shaft Lubrication

Instructions for lubricating the steering shaft.

Steering Gear Lubrication

How to lubricate the steering gear teeth.

Linkage Lubrication

Lubrication points for drive, brake, and lift linkage.

Wheels Lubrication

Procedure for lubricating wheel axles and rims.

Front Axles Lubrication

Lubrication of front axle grease fittings.

Troubleshooting Guide

Electrical System

Tractor Body

Lift Assembly

Steering Assembly

Drive System

Two-speed Transmission

Power Take-off Systems

Cutting Decks

Engine Accessories

Electrical Schematic

Notes

Manufacturer's Limited Warranty

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