TuffStuff CLH-300 User Manual

CLH-300
Horizontal Plate Load Leg
Press/Hack Squat
CLH-300 Rev. 3
Revision Date 8-29-2014
OWNER’S MANUAL
OWNER’S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
TUFFSTUFF FITNESS INTERNATIONAL
NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels a xed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine TFI replacement parts.

TuffStuff CLH-300 Specifications

General

Cable Pulley System	Yes
Lat Pull Down	Yes
Leg Developer	Yes
Butterfly Arms	Yes
Press Arm	Yes
Material	Steel
Warranty	Lifetime

Summary

Overhead Specifications

Safety Label Identification

Key Danger, Warning, and Caution Labels

Highlights critical labels for safe operation, including danger, caution, and performance notes.

Warranty Information Summary

Overview of the warranty coverage provided for the equipment.

Safety Warnings and Maintenance Guidance

General Safety Precautions and Facility Guidelines

Comprehensive safety rules, precautions, and guidelines for facility owners.

Inspection and Replacement Parts Schedule

Schedules for regular equipment inspections and timely replacement of wear parts.

Facility Signage and Support Contact

Facility Sign Requirement and Support Contacts

Importance of the 'BE ALERT!' sign and contact details for service and support.

Important Safety Instructions

General Safety Precautions

Detailed safety rules and precautions for operating fitness equipment.

Facility Safety Guidelines

Guidelines for gym owners regarding equipment setup and user safety.

Safety Label Definitions

Explanation of DANGER, WARNING, and CAUTION label meanings.

Registration, Service, and Assembly

Product Registration, Service, and Tools

Procedures for registration, obtaining service, and required tools for assembly.

Assembly Requirements, Tips, and Symbols

Guidelines, tips, and symbol explanations for a successful assembly process.

Inspection and Maintenance Procedures

Inspection Schedule and Record Keeping

Detailed inspection tasks and sections for logging maintenance and repair activities.

Cable Inspection and Wear Indicators

Identifying Worn Cables and Pulleys

Visual guide to cable damage and the importance of inspecting pulleys.

Step 1: Base Frame Assembly

Step 2: Carriage and Shaft Assembly

Step 3: Housing Frame Attachment

Step 4: Upright and Handle Installation

Step 5: Carriage Post and Weight Carriage

Step 6: Cable Routing and Pulley Installation

Step 7: Foot Plate Assembly

Step 8: Pad and Seat Assembly

Rail Wheel Replacement Procedures

Steps 1 & 2: Cable Disconnection and Carriage Removal

Initial steps for rail wheel replacement: cable disconnect and carriage slide-out.

Rail Wheel Replacement Procedures (Cont.)

Steps 3 & 4: Wheel Replacement and Reassembly

Procedure for replacing wheels and reassembling the equipment post-replacement.

Rail Wheel Adjustment Procedures

Step 1: Loosen Fasteners for Adjustment

Initial adjustment phase: loosening screws and nuts for proper wheel alignment.

Rail Wheel Adjustment Procedures (Cont.)

Step 2: Tighten Fasteners for Smooth Roll

Fine-tuning wheel tightness to achieve smooth carriage movement.

Complete Parts List

Pre-Assembled Components Overview

Pre-Assembled Component Groups 1 & 2

Illustrations of major pre-assembled sections like frame, carriage, and handles.

Pre-Assembled Components Overview (Cont.)

Pre-Assembled Component Group 3

Detailed illustration of various pre-assembled parts and hardware.

Pre-Assembled Components Overview (Cont.)

Pre-Assembled Component Group 4

Illustrations of weight carriage, handle, and cable-related pre-assembled parts.

Warranty Information

Warranty Terms and Registration

Details on light commercial and home lifetime warranties, plus registration and contact info.