Universal M-35B(C) User Manual

MAINTENANCE SCHEDULE
NOTE: Use the engine hourmeter gauge to log your engine hours or rec;"ro your eng~ne hours running time.
SCHEDULED MAINTENANCE
I EVERY 250 OPERATING HOURS OR YEARLY
· Transmission
Engine 011
Fuel Filter and D·Rings
Inlet Fuel Filter
DC Alternator
'Electric Fuel Pump
'Vibration Isolators/Engine Mounts
Heat Exchanger
· Exhaust Elbow/Exhaust System
I EVERY 500 OPERATING HOURS OR YEARLY
*Fuel Injectors
Coolant System
•valve Clearances
•starter Motor
Raw Water Pump
·Preheat Circuit
Engine/ShaH Alignment
Crank Case Vent
EXPLANATION OF SCHEDULED MAINTENANCE
Change fluid at 300 operating hours. Lubricate control cable and check attachment.
Change the engine oil and oil filter (always together) every 200 hours or yearly.
Remove and replace fuel filter and all sealing 0-rings:
Remove and replace inlet fuel filter.
Check mounting bracket, tighten electrical connections.
Inspect, no leaks. Connections are clean and tight. Clean/replace filter element if applicable.
Check vibration isolators, brackets and mounting hardware. Replace as needed.
Inspect zinc anode replace if necessary.
Check the structural integrity of the water injected exhaust elbow casting. Check the integrity
of the exhaust system attached to the elbow. All hose connections should be secure. No
chaffing. No exhaust leaks. Hoses and muffler are in good serviceable condition.
NOTE: An exhaust leak will cause exposure to diesel exhaust!
Check and adjust injection opening pressure and spray conditions.
Drain, flush and re-fill the cooling system with appropriate antifreeze mix.
Adjust valves. (Incorrect valve clearance will result In poor engine performance)
Check solenoid and motor for corrosion. Remove and lubricate. Clean and lubricate the starter
motor pinion drive.
Remove from engine, remove cover and inspect cam and wear plate&. Replace any
components showing wear. If needed, replace impeller and gasket.
Lubricate when re-assembling.
Check operation of the pre-heat. Remove and clean the glow plugs. Re-Install with anti-seize
compounds on threads.
Check security of the shaft coupling and check shaft alignment.
Clean crank case vent components located inside the rocker cover.
Replace filter element as needed.
I EVERY 1000 OPERATING HOURS OR OR EVERY FIVE YEARS
*Heat Exchanger
• Adjusting the Valve Clearances
*Positive Crankcase Ventilation Valve
*Fuel Injectors
*Transmission 011 Cooler (as applicable)
•starter Motor
*Transmission Damper Plate
Remove the heat exchanger for professional cleaning and pressure testing. Change the
antifreeze and flush the system.
Adjust the valves.
Disassemble and clean. Replace as needed.
Pressure test injectors/re-build at 1500 hours.
Remove and have professionally tested and cleaned.
Remove, clean and lubricate the drive.
Inspect the damper plate, replace if necessary (damper plate chatter at Idle speed Is an
indication of damper spring wear).
NOTE: Keep the engine surface clean. Dirt and oil will inhibit the engine's ability to remain cool
•:lJnlvGnGl recommends this service be performed by an knowledgeable mechanic.

Universal M-35B(C) Specifications

General

Brand	Universal
Model	M-35B(C)
Category	Engine
Language	English