TABLE
OF
CONTENTS
Parts
Identification
................................................
2
Wiring
Schematic
(Catalina)
..............................
26
lntroduction
.............................................................
3
Engine
Adjustments
.............................................
27
Warranty Procedures ........................................ .3
Throttle and
Stop Assembly ........................... 27
Serial Number Location ..................................
.4
Valve Clearance ............................................. 27
Admiral
Control
Panel
............
.............................
5
Testing Oil Pressure ........................................ 28
Captain
Control
Panel
..................
.......................
6
Diesel
Fuel,
Engine
Oil
and
Engine
Coolant..
.....
?
Preparations
for
Initial
Start-Up
......................
...
8
Starting/Stopping
Procedure
...............................
9
Fuel Injectors .................................................. 28
Engine
Troubleshooting
(Chart)
........................
29
Control
Panel
Troubleshooting
(Chart)
............
.31
Troubleshooting Water Temperature .............
.31
Troubleshooting Oil Pressure Gauges ............
31
Break-In
Procedure
...........................................
10
Tachometer
Troubleshooting
............................
32
The
Daily
Routine
..............................................
11
Water
Heater
.....................................................
33
Alarms and Circuit Breakers ..........................
11
PRM
Transmission
............................................
.
34
Maintenance
Schedule
.....................................
12
Changing the Fluid ........................................ .34
Engine
Cooling
Circuit
......................................
14
Gear Shifting .................................................. 34
Raw Water Pump ............................................
15
Changing the Raw Water Impeller .................
15
Raw Water Intake Strainer .............................. 16
Daily
Operation .............................................. 35
Control Cables ................................................ 35
Maintenance .................................................... 35
Thermostat ...................................................... 16
Transmission
Troubleshooting
(Chart)
..............
36
Heat Exchanger .............................................. 16
HBW
Transmission
........................
.....................
37
Engine
Oil
Change
.............................................
17
Shaft Couplings .............................................. 37
Remote
Oil
Filter
...............................................
18
Shift Lever ...................................................... 37
Fuel
System
.......................................................
19
Air Cleaner/Silencer ....................................... 19
Priming the Fuel
Pump ................................... 19
Fuel Lift
Pump ................................................ 19
Fuel Filters ......................................................
20
DC
Electrical
System
........................................
.
21
Drive Belt Adjustment ....................................
21
Battery Care ....................................................
21
Glow Plugs .....................................................
21
Fluid Change .................................................. 38
Specifications .................................................. 38
Operating Temperature ................................... 39
Transmission Cooler ....................................... 39
Maintenance .................................................... 39
Transmission
Troubleshooting
(Chart)
.............
.40
Control Cables ...............................................
.40
Lay-up
and
Recommissioning
..........................
.42
Specifications
...................................................
44
Alternator Troubleshooting ............................
22
Spare
Parts
........................................................
45
Wiring
Diagram
................................................
..
23
Standard
Hardware
Torques
..............................
46
Wiring
Schematic
..............................................
24
Metric
Conversions
Chart
................................
.4
7
Wiring
Diagram
(Catalina)
..................................
25