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Voith IPV Series User Manual

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Internal Gear Pumps
IPH – IPC – IPV(S) – IPVP(X) – IPVA –
IPN(E) – IPM(E)
Operating instructions 2016-04-01
www.Laheghi.com

Table of Contents

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Voith IPV Series Specifications

General IconGeneral
BrandVoith
ModelIPV Series
CategoryWater Pump
LanguageEnglish

Summary

Quick Start Guide

Voith Internal Gear Pumps Quick Start

Details specific steps and essential information for the quick start of Voith internal gear pumps.

About This Guide

Safety Symbols

Details warning symbols and their meanings to highlight potential hazards and ensure safe operation.

General Safety Regulations

Designated Use

Defines the intended and correct usage of the pumps, ensuring operation within specified parameters.

Foreseeable Misuse and Improper Handling

Outlines actions that can lead to invalidation of warranty or unsafe operation, including misuse examples.

Other Dangers

Identifies unavoidable risks inherent in the pump's design that must be managed through practical measures.

Personnel Qualification and Obligations

Specifies the requirements for personnel operating or maintaining the pumps, including training and age.

Personal Protective Equipment

Lists essential protective gear to be used during operation to ensure personnel safety.

Safety Information and Warning Notices

Explains signal words (DANGER, WARNING, CAUTION) and their severity for hazard communication.

Voith Internal Gear Pumps

Design and Functionality

Describes the internal structure, components, and working principles of the pumps.

Pressure Fluids

Assembly

Assembly of Pump and Motor

Steps for connecting the pump to its motor, ensuring proper alignment and coupling.

Installing the Pump

Procedures and considerations for pump installation, including position and initial preparations.

Assembly Steps

Detailed sequence of actions for assembling the pump and drive, including electrical and mechanical connections.

Pipelines and Flange

Instructions for connecting pipelines and flanges to the pump, ensuring proper sealing and alignment.

Operational Testing and Commissioning

Filling and Bleeding the Pump

Procedures for filling the pump with pressure fluid and removing trapped air.

Bleeding the System

Steps to ensure the entire hydraulic system is free of air before and during initial operation.

Commissioning the Pump

Final steps to put the pump into operational service, including system loading and pressure setting.

Commissioning of IPVPX Pumps

Specific commissioning steps for IPVPX series pumps, including temperature sensor mounting.

Voith Internal Gear Pumps in Operation

Disassembly

Disassembly Steps

Step-by-step guide for dismantling the pump and motor, including safety precautions.

Maintenance

Faults and Solutions

No Pressure Build-up During Operation

Solutions for when the pump operates but fails to build pressure, e.g., air in the system.

Pump Stopped with Intact Drive

Diagnosing why the pump stops without drive failure, considering wear, coupling, or oil level.

Configuration of Pump Combinations

Torque Management

Permitted Input Torques

Table detailing allowable input torque values for different pump types on primary and secondary shafts.

Mounting Flange Torque Limits

Permitted static torque values for mounting flanges based on type and installation orientation.

Filtration

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