4
GM 5000EA
OPERATING MANUAL
EDITION 07/2014
ORDER NUMBER DOC
2344499
Contents
6.4 Installation and Connection 27
6.4.1 Typical Electrostatic Air Spraying System 27
6.4.2 Ventilation of the Spray Booth 28
6.4.3 Air Supply 29
6.4.4 Product Supply 29
6.4.5 Grounding 30
6.5 Preparation of Lacquer 32
6.5.1 Viscosity Conversion Table 32
6.6 Wagner Electrostatic Air Spraying System 33
6.6.1 Pressure Settings for Round Jet Nozzles 33
6.6.2 Pressure Settings for Flat Jet Nozzles 34
6.6.3 Electrostatic and Atomization 35
6.6.4 Output Measuring 35
6.7 Commissioning 36
6.7.1 General Rules for Manipulation of the Spray Gun 36
6.7.2 Preparation for Starting Up 36
7 OPERATION 39
7.1 Training the Operating Sta 39
7.2 Safety Instructions 39
7.3 Work 40
7.3.1 Filling with Working Product 40
7.3.2 Start-up Spraying 41
7.3.3 Changing from Air Round Jet to Air Flat Jet 42
7.3.4 Cleaning of the Nozzle Parts 42
7.3.5 Changing the Valve Housing 43
8 CLEANING AND MAINTENANCE 44
8.1 Cleaning 44
8.1.1 Cleaning Sta 44
8.1.2 Safety Instructions 44
8.1.3 Cleaning and Decommissioning 45
8.2 Maintenance 47
8.2.1 Maintenance Sta 47
8.2.2 Safety Instructions 47
8.3 Disassembly of the Spray Gun 48
8.3.1 Tools 48
8.3.2 Disassembly of the Spray Gun 49
8.4 Cleaning the Parts after Disassembly 52
8.5 Assembly of the Spray Gun 53
8.6 Function Test after Assembly of the Gun 57
8.6.1 Test of the High-Voltage 57
8.6.2 Air Test 58
8.6.3 Product Pressure Test 58
8.6.4 Test of Spray Pattern 59
8.7 High Pressure Hoses 60
9 INSPECTIONS 60
9.1 Periodical Inspections 60
10 TROUBLESHOOTING AND RECTIFICATION 61
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