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WAGNER
Paint Sprayer
GM 5000EA
WAGNER GM 5000EA Translation Of The Original Operating Manual
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7
GM 5000EA
OPERA
TING MANU
AL
EDITION
07/2014
ORDER NUMBER DOC
2344499
1.3
LANGUA
GES
The operating manual is available in the f
ollowing languages:
German
English
2344499
1.4
ABBREVIA
TIONS
Order No
.
Order number
ET
Spare part
Marking in the spare par
ts lists
Low R
Low-r
esistance
Position
Number of pieces
Width across
ats
6
8
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
6
Warnings, Notices, and Symbols in this Operating Manual
6
Languages
7
Abbreviations
7
2 Correct Use
8
Device Type
8
Use in an Explosion Hazard Area
8
Safety Parameters
8
Processible Products
9
Reasonably Foreseeable Misuse
10
Residual Risks
10
3 Identification
11
Explosion Protection Identification Fm
11
Information for Safe and Correct Operation
11
Permissible Device Combinations
12
4 General Safety Instructions
13
Safety Instructions for the Operator
13
Electrical Equipment
13
Staff Qualifications
13
Safe Work Environment
13
Safety Instructions for Staff
13
Safe Handling of WAGNER Spray Devices
14
Grounding the Device
14
Material Hoses
15
Cleaning
15
Handling Hazardous Liquids, Lacquers and Paints
16
Touching Hot Surfaces
16
Correct Use
17
Safety Information on Discharges
17
Use in an Explosion Hazard Area
17
Notes to German Regulations and Guidelines
17
5 Description
19
Functional Description
19
Design of the Spray Gun (Basic Version)
19
Functioning of the Spray Gun
20
Scope of Delivery
22
Technical Data
23
Spray Process
24
Air Atomizing Spray Process - Round Jet
24
Air Atomizing Spray Process - Flat Jet
24
Electrostatic Effect
25
6 Commissioning and Operation
26
Training Assembly/Commissioning Staff
26
Storage Conditions
26
Installation Conditions
26
Installation and Connection
27
Typical Electrostatic Air Spraying System
27
Ventilation of the Spray Booth
28
Air Supply
29
Product Supply
29
Grounding
30
Preparation of Lacquer
32
Viscosity Conversion Table
32
Wagner Electrostatic Air Spraying System
33
Pressure Settings for Round Jet Nozzles
33
Pressure Settings for Flat Jet Nozzles
34
Electrostatic and Atomization
35
Output Measuring
35
Commissioning
36
General Rules for Manipulation of the Spray Gun
36
Preparation for Starting up
36
7 Operation
39
Training the Operating Staff
39
Safety Instructions
39
Work
40
Filling with Working Product
40
Start-Up Spraying
41
Changing from Air Round Jet to Air Flat Jet
42
Cleaning of the Nozzle Parts
42
Changing the Valve Housing
43
8 Cleaning and Maintenance
44
Cleaning
44
Cleaning Staff
44
Safety Instructions
44
Cleaning and Decommissioning
45
Maintenance
47
Maintenance Staff
47
Safety Instructions
47
Disassembly of the Spray Gun
48
Tools
48
Disassembly of the Spray Gun
49
Cleaning the Parts after Disassembly
52
Assembly of the Spray Gun
53
Function Test after Assembly of the Gun
57
Test of the High-Voltage
57
Air Test
58
Product Pressure Test
58
Test of Spray Pattern
59
High Pressure Hoses
60
9 Inspections
60
Periodical Inspections
60
10 Troubleshooting and Rectification
61
11 Product Disposal
62
12 Accessories
63
Valve Seats / Valve Tips
63
Valve Seats
63
Valve Tips
63
Round Jet Nozzles
64
AR 5000 Air Caps
64
AR 5000 Nozzles
64
Flat Jet Nozzles
64
AF 5000 Air Caps
64
AF 5000 Nozzles
65
Hoses and Electric Cables
66
Standard Hose Sets and Components
66
Hose Sets for Low-Resistance Products
68
Gun Cables and Gun Cable Extensions
70
Reduction Fittings for High-Pressure Hoses
70
Miscellaneous
71
13 Spare Parts
73
How Can Spare Parts be Ordered
73
Spare Parts List GM 5000EA
74
Spare Parts List GM 5000EA - Adapter
76
Spare Parts List GM 5000EA - Handle
78
Accessories Spare Parts Lists
80
Spare Parts List AR 5000 Nozzle (D8)
81
Spare Parts List AR 5000 Nozzle (D12)
81
14 Warranty
82
Important Notes Regarding Product Liability
82
Warranty Claim
82
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Operating Manual
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WAGNER GM 5000EA Specifications
General
Brand
WAGNER
Model
GM 5000EA
Category
Paint Sprayer
Language
English
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