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Walker
Lawn Mower
C19i
Walker C19i User Manual
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Component
Identication
9
T
op View (Engine Compartment)
Muer
Heat
Shield
RH
Hydrostatic
T
ransmission
Battery
Air
Cleaner
Cover
/
T
urbine
Precleaner
Air
Filter
Restriction
Gauge
In-Line
Fuel
Filter
Air
Intake
Hose
Fuel
Pickup
Line
RH
T
ransmission
Lockout
Lever
Oil
Cooler
Don
Enginaire™
VLR
Air
Cleaner
Fuel
T
ank
Throttle
Linkage
Muer
V
oltage
Regulator
/
Rectier
Oxygen
Sensor
Oil
Dipstick
GHS
Blower
Neutral
Safety
Switch
RH
Steering
Lever
Spring
/
Dampener
LH
Steering
Lever
Spring
/
Dampener
LH
T
ransmission
Lockout
Lever
LH
Hydrostatic
T
ransmission
30
Amp
Circuit
Breaker
(Not
Visible)
Oil
Fill
TOPS
TM
Oil
Reservoir
EV
AP
Line
Roll
Over
V
alve
Jackshaft
Fuel
Pump
Module
(Not
Visible)
Rubber
Bumper
(Catcher
Support)
Fuel
Gauge
PTO
Gearbox
Dipstick
Negative
(-)
Battery
Cable
PTO
Clutch
Lever
Positive
(+)
Battery
Cable
Electronic
Control
Unit
(ECU)
Fuel
T
ank
Cap
12
14
Table of Contents
Table of Contents
3
General Information
5
Highlighted Information
5
Glossary
5
Identifying Number Locations
5
Engine Serial Number Location
6
Servicing of Engine and Drivetrain Components
6
Specifications
7
Engine
7
Electrical System
7
Transmission
7
Blade Drive
8
Tire Size
8
Tire Pressure
8
Drive Belts
8
Seat
9
Frame/Body Construction
9
Ghs System
9
Mower Deck
9
Towing
9
DIMENSIONS (Tractor and Mower)
10
Component Identification
11
Safety Instructions
14
Before Operating
14
Operating
16
Maintenance
18
Safety, Control, and Instruction Decals
19
Assembly Instructions
23
Setup Instructions
23
Tire Installation (Tractor)
23
Battery Service
23
Battery Charging
24
Battery Installation
24
Mower Deck Assembly
25
Deck Caster Wheels Installation
25
Deck Discharge Chute Installation
25
Deck Discharge Deflector Shield Installation
25
PTO Shaft Guard Installation
26
Tilt-Up Roller Wheel Installation
26
Mower Deck Installation on Tractor
26
Deck Installation
26
Deck Leveling
29
DS60-3 Deck Leveling
30
Measuring Deck Levelness
30
Deck Leveling Procedure
30
Preoperating Checklist
31
Operating Instructions
34
Control Identification, Location, and Function
34
Engine Throttle
34
Forward Speed Control (FSC)
35
Steering Levers
35
Blade Clutch (PTO)
35
Front Body Latch Release
35
Parking Brake
37
Transmission Lockout Levers
37
Engine Service Light
37
Hourmeter
38
Oil Pressure Warning Horn
38
Ignition Switch
38
Light Switch (for Optional Lights)
38
Circuit Breakers
38
Starting the Engine
39
Adjusting Ground Speed and Steering
39
Engaging the Blade Drive
41
Stopping the Machine
42
Adjusting Cutting Height
43
DS60-3 Cutting Height
43
DS60-3 Transport Position
44
Transmission Lockout
44
Recommendations for Mowing
45
Recommendations for Towing
47
Recommendations for Tilt-Up Deck Operation/Transport
47
Grass Handling System (Ghs)
48
General Information
49
Clogging Checklist
50
Using the Tilt-Up Deck
51
Using the GHS Catcher
51
Powerfil
51
Full" Signal Horn
51
Cleaning the GHS Exhaust Screen
51
Dumping the Catcher
52
Tailgate Dumping
52
Using the Dump Bag
52
Power Dump Option
53
Maintenance Instructions
55
Maintenance Schedule Chart
55
Important Tips for Care of the Kohler Engine
56
Fuel System
56
Starting/Stopping
56
Cooling System
56
Air Cleaner System
56
Oil
57
Lubrication
57
Engine Oil
57
Engine Break-In Oil
57
Checking Engine Crankcase Oil Level
57
Changing Engine Crankcase Oil/Oil Filter
58
Mower Deck Gearbox Lubrication
59
Grease Fitting and Oil Point Lubrication
59
DS52 Mower Deck Lubrication
62
Mower Deck Spindle Lubrication
62
Tractor PTO Gearbox Lubrication
62
Checking Gearbox Oil Level
62
Changing Gearbox Oil
62
Gear Axle Lubrication
63
Hydrostatic Transmission Oil
63
Extending the Warranty
63
Checking Hydrostatic Transmission Oil Level
63
Changing Hydrostatic Transmission Oil and Filter
63
Cleaning
65
Engine Air Cleaner System
65
Turbine Precleaner
65
Enginaire™ VLR Air Cleaner
65
Engine Cooling System
67
Cooling Air Intake Screen
67
Cylinder Head Cooling Fins
68
Grass Buildup in Mower Deck Housing
68
GHS Blower
69
GHS Exhaust Screen
70
Hydrostatic Transmission Cooling Fins
70
Checking/Servicing
71
Security of Air Filtration Components
71
Battery
71
Cleaning the Terminals
71
Charging the Battery
72
Tire Pressure
72
Wheel Bolt Torque
72
Sharpen Mower Blades
72
Drive Belts
73
Mower Deck Gearbox Oil Seals
74
Spark Plugs
74
Ignition Wires
74
Fuel Lines and Clamps
74
Engine Starter
74
Transmission Control Setting
74
Neutral-Park
74
Straight Ground Tracking
74
Blade Brake Action
74
PTO U-Joints
75
Safety Switch System
75
Forward Speed Control Friction Lock
75
Replacing/Repairing
76
Drive Belts
76
Engine PTO Drive Belt
77
Jackshaft Drive Belt
78
GHS Blower Drive Belt
79
Hydrostatic Ground Drive Belt
80
Deck Drive Belt (Optional DS60-3 Deck)
81
Fuel Filter
82
Blade Overload Shear Bolts
82
Mower Blades
83
Adjustments
84
Transmission Control
84
Steering Lever Position Adjustment
84
Set FSC Travel Limits (Stop)
84
Set Maximum Forward
85
Travel Speed (Stop)
85
Neutral Function Adjustment
85
Straight Ground Travel Adjustment
86
Blade Clutch (PTO)
87
Clutch Engagement/Belt Tension
87
Clutch Disengagement/Brake Action
88
Stop Block Eccentric Adjustment
89
Clutch Idler Pulley Travel Adjustment
89
Blade Brake Band Adjustment
90
Forward Speed Control Friction Lock
91
Steering Handles
92
Tilt-Up Deck Adjustable Stop
92
GHS "Full" Signal Horn Adjustment
93
Maintenance and Service Record Sheet
94
Warranty
95
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Walker C19i Specifications
General
Brand
Walker
Model
C19i
Category
Lawn Mower
Language
English
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