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C23i
Walker C23i User Manual
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Operator’
s Manua
l
Safety
, Assembly
, Operating, and Maintenance I
nstructions
Please Read and Sa
ve These Instructions
For Safety
, Read All Safety and Operation
Instructions Prior to Operating Machine
Beginning S/N: 181528
P/N 6000-36
Note: The C23i shown in this manual is equipped with the optional 10
.0 bushel catcher
.
2
Table of Contents
Table of Contents
3
General Information
5
Highlighted Information
5
Glossary
5
Identifying Number Locations
5
Engine Serial Number Location
6
Servicing of Engine and Drivetrain Compo- Nents
6
Specifications
7
Component Identification
11
Safety Instructions
14
Before Operating
14
Operating
16
Maintenance
18
Safety, Control, and Instruction Decals
19
Assembly Instructions
24
Setup Instructions
24
Tire Installation (Tractor)
24
Battery Service
24
Battery Charging
24
Battery Installation
25
Mower Deck Assembly
25
Deck Caster Wheels Installation
25
Deck Discharge Chute Installation
25
Deck Discharge Deflector Shield Installation
26
PTO Shaft Guard Installation
26
Tilt-Up Roller Wheel Installation
26
Mower Deck Installation on Tractor
26
Deck Installation
26
Deck Leveling
29
DS60-3 Deck Leveling
30
Measuring Deck Levelness
30
Deck Leveling Procedure
30
Preoperating Checklist
31
Operating Instructions
34
Control Identification, Location, and Function
34
Ignition Switch
34
Engine Throttle
35
Forward Speed Control (FSC)
35
Steering Levers
35
Blade Clutch Switch (PTO)
35
Oil Pressure Warning Horn
36
Seat Panel Latch
36
Parking Brake
36
Transaxle Lockout Arms
37
Power Dump Switch (for Optional Power Dump)
37
Light Switch (for Optional Lights)
37
Hourmeter
37
Engine Service Light
37
Circuit Breaker and Fuses
37
Starting the Engine
39
Adjusting Ground Speed and Steering
40
Engaging the Blade Drive
42
Stopping the Machine
42
Adjusting Cutting Height
43
DS60-3 Cutting Height
44
DS60-3 Transport Position
44
Transaxle Lockout
44
Recommendations for Mowing
45
Recommendations for Towing
47
Recommendations for Tilt-Up Deck Operation/Transport
47
Grass Handling System (GHS)
48
General Information
49
Clogging Checklist
49
Using the Tilt-Up Deck
51
Using the GHS Catcher
51
Powerfil
51
Full" Signal Horn
51
Cleaning the GHS Exhaust Screen
51
Dumping the Catcher
52
Tailgate Dumping
52
Using the Dump Bag
52
Power Dump Option
53
Maintenance Instructions
54
Maintenance Schedule Chart
54
Important Tips for Care of the Kohler Engine
55
Fuel System
55
Starting/Stopping
55
Cooling System
55
Air Cleaner System
55
Oil
56
Lubrication
56
Engine Oil
56
Engine Break-In Oil
56
Checking Engine Crankcase Oil Level
56
Changing Engine Crankcase Oil/Oil Filter
57
Mower Deck Gearbox Lubrication
58
DS52 Mower Deck Lubrication
59
Mower Deck Spindle Lubrication
59
Check Transaxle Fluid Level
59
Grease Fitting and Oil Point Lubrication
59
Transaxle Oil and Filter Change
62
Cleaning
63
Engine Air Cleaner System
63
Turbine Precleaner (Enginaire™)
63
Enginaire™ VLR Air Cleaner
63
Engine Air Cooling System
65
Cooling Air Intake Screen
65
Cylinder Head Cooling Fins
66
Grass Buildup in Mower Deck Housing
67
GHS Exhaust Screen
67
GHS Blower
68
Blower Access
68
Transaxle Housing
69
Checking/Servicing
70
Security of Air Filtration Components
70
Battery
70
Cleaning the Terminals
70
Charging the Battery
71
Tire Pressure
71
Wheel Nut Torque
71
Sharpen Mower Blades
71
Drive Belts
72
Mower Deck Gearbox Oil Seals
73
Spark Plugs
73
Ignition Wires
73
Fuel Lines and Clamps
73
Engine Starter
73
Transmission Control Setting
73
Neutral-Park
73
Straight Ground Tracking
73
Blade Brake Action
73
PTO U-Joints
74
Safety Switch System
74
Forward Speed Control Friction Lock
74
Replacing/Repairing
75
Drive Belts
75
Engine Belt
76
Ground Drive Belt
77
Pto/Blower Drive Belt
78
Deck Drive Belt (Optional DS60-3 Deck)
80
Fuel Filter
81
Blade Overload Shear Bolts
81
Mower Blades
82
Adjustments
83
Transmission Control
83
Steering Lever Position Adjustment
83
Steering Handle Adjustment
83
Neutral Function Adjustment
84
Straight Tracking Adjustment
84
Maximum Forward Speed Adjustment
85
Forward Speed Control Friction Adjustment
85
Tilt-Up Deck Adjustable Stop
86
GHS "Full" Signal Horn Adjustment
86
5
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Walker C23i Specifications
General
Brand
Walker
Model
C23i
Category
Lawn Mower
Language
English
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