Walker C19i - Page 96

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WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614

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Table of Contents3
General Information5
Highlighted Information5
Glossary5
Identifying Number Locations5
Engine Serial Number Location6
Servicing of Engine and Drivetrain Components6
Specifications7
Engine7
Electrical System7
Transmission7
Blade Drive8
Tire Size8
Tire Pressure8
Drive Belts8
Seat9
Frame/Body Construction9
Ghs System9
Mower Deck9
Towing9
DIMENSIONS (Tractor and Mower)10
Component Identification11
Safety Instructions14
Before Operating14
Operating16
Maintenance18
Safety, Control, and Instruction Decals19
Assembly Instructions23
Setup Instructions23
Tire Installation (Tractor)23
Battery Service23
Battery Charging24
Battery Installation24
Mower Deck Assembly25
Deck Caster Wheels Installation25
Deck Discharge Chute Installation25
Deck Discharge Deflector Shield Installation25
PTO Shaft Guard Installation26
Tilt-Up Roller Wheel Installation26
Mower Deck Installation on Tractor26
Deck Installation26
Deck Leveling29
DS60-3 Deck Leveling30
Measuring Deck Levelness30
Deck Leveling Procedure30
Preoperating Checklist31
Operating Instructions34
Control Identification, Location, and Function34
Engine Throttle34
Forward Speed Control (FSC)35
Steering Levers35
Blade Clutch (PTO)35
Front Body Latch Release35
Parking Brake37
Transmission Lockout Levers37
Engine Service Light37
Hourmeter38
Oil Pressure Warning Horn38
Ignition Switch38
Light Switch (for Optional Lights)38
Circuit Breakers38
Starting the Engine39
Adjusting Ground Speed and Steering39
Engaging the Blade Drive41
Stopping the Machine42
Adjusting Cutting Height43
DS60-3 Cutting Height43
DS60-3 Transport Position44
Transmission Lockout44
Recommendations for Mowing45
Recommendations for Towing47
Recommendations for Tilt-Up Deck Operation/Transport47
Grass Handling System (Ghs)48
General Information49
Clogging Checklist50
Using the Tilt-Up Deck51
Using the GHS Catcher51
Powerfil51
Full" Signal Horn51
Cleaning the GHS Exhaust Screen51
Dumping the Catcher52
Tailgate Dumping52
Using the Dump Bag52
Power Dump Option53
Maintenance Instructions55
Maintenance Schedule Chart55
Important Tips for Care of the Kohler Engine56
Fuel System56
Starting/Stopping56
Cooling System56
Air Cleaner System56
Oil57
Lubrication57
Engine Oil57
Engine Break-In Oil57
Checking Engine Crankcase Oil Level57
Changing Engine Crankcase Oil/Oil Filter58
Mower Deck Gearbox Lubrication59
Grease Fitting and Oil Point Lubrication59
DS52 Mower Deck Lubrication62
Mower Deck Spindle Lubrication62
Tractor PTO Gearbox Lubrication62
Checking Gearbox Oil Level62
Changing Gearbox Oil62
Gear Axle Lubrication63
Hydrostatic Transmission Oil63
Extending the Warranty63
Checking Hydrostatic Transmission Oil Level63
Changing Hydrostatic Transmission Oil and Filter63
Cleaning65
Engine Air Cleaner System65
Turbine Precleaner65
Enginaire™ VLR Air Cleaner65
Engine Cooling System67
Cooling Air Intake Screen67
Cylinder Head Cooling Fins68
Grass Buildup in Mower Deck Housing68
GHS Blower69
GHS Exhaust Screen70
Hydrostatic Transmission Cooling Fins70
Checking/Servicing71
Security of Air Filtration Components71
Battery71
Cleaning the Terminals71
Charging the Battery72
Tire Pressure72
Wheel Bolt Torque72
Sharpen Mower Blades72
Drive Belts73
Mower Deck Gearbox Oil Seals74
Spark Plugs74
Ignition Wires74
Fuel Lines and Clamps74
Engine Starter74
Transmission Control Setting74
Neutral-Park74
Straight Ground Tracking74
Blade Brake Action74
PTO U-Joints75
Safety Switch System75
Forward Speed Control Friction Lock75
Replacing/Repairing76
Drive Belts76
Engine PTO Drive Belt77
Jackshaft Drive Belt78
GHS Blower Drive Belt79
Hydrostatic Ground Drive Belt80
Deck Drive Belt (Optional DS60-3 Deck)81
Fuel Filter82
Blade Overload Shear Bolts82
Mower Blades83
Adjustments84
Transmission Control84
Steering Lever Position Adjustment84
Set FSC Travel Limits (Stop)84
Set Maximum Forward85
Travel Speed (Stop)85
Neutral Function Adjustment85
Straight Ground Travel Adjustment86
Blade Clutch (PTO)87
Clutch Engagement/Belt Tension87
Clutch Disengagement/Brake Action88
Stop Block Eccentric Adjustment89
Clutch Idler Pulley Travel Adjustment89
Blade Brake Band Adjustment90
Forward Speed Control Friction Lock91
Steering Handles92
Tilt-Up Deck Adjustable Stop92
GHS "Full" Signal Horn Adjustment93
Maintenance and Service Record Sheet94
Warranty95

Walker C19i - Page 96

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