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wallas 2400 t User Manual

wallas 2400 t
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10L
5L
2413
2411
2410
2412
2467
2448
2460
28/45mm
MAX 2m
1800,
MAX 5m
6m
6,2
kg
60
1,55m
7
kg
1800
2400
3415
12V
2400,
MAX 8m
2069
- 67 -
1800 t / 2400 t
1
2
3
4
5
7
8
9
10
12
6
11
13
en
Technical information
Mounting bolt M8 x 120 mm DIN 931 / ISO 4014
Corrugated base plate M8 DIN 137 A
Hose binder 32 - 50 mm
Fuse box
2 pcs
2 pcs
1 pcs
1 pcs
Heater (fuel hose and control panel cable installed)
Accessory bag 17662B
Mounting plate
1 pcs
1 pcs
1 pcs
1 pcs
2 pcs Push on contact 6.3 x 0.8 (yellow)
Fuse 15 A (blue)
Fastening screw 4,8 x 16 mm DIN 7981 / ISO 70496 pcs
Installation, operation and maintenance instructions1 pcs
Control panel
Control panel fastening screws 3,5 x 20 mm (black) TX10
Control panel package 3610661 pcs
1 pcs
4 pcs
Hose binder 50 - 70 mm2 pcs
Extension collar1 pcs
Control panel fastening screws 3,5 x 40 mm (black) TX104 pcs
Package contents
1800 t / 2400 t
490535
en
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wallas 2400 t Specifications

General IconGeneral
Brandwallas
Model2400 t
CategoryHeater
LanguageEnglish

Summary

Package Contents

Heater Unit

The main heating unit with pre-installed hoses and cables.

Mounting Hardware

Includes mounting plate, bolts, base plate, and fastening screws for installation.

Accessory Bag Items

Contains hose binders, fuses, fuse box, and electrical connectors.

Control Panel Components

Includes control panel, extension collar, and fastening screws.

Documentation

Installation, operation, and maintenance instructions manual.

Technical Specifications

Performance Data

Details on fuel, voltage, consumption, and heating power ratings.

Physical Characteristics

Dimensions, weight, and maximum lengths for pipes and ducts.

Installation Parameters

Information on air openings, connections, and exhaust lead-throughs.

Operation Description

Heater Functionality

Explains forced air diesel heating, heat transfer, and air circulation.

Start-up and Shutdown Sequence

Details the glow plug ignition, automatic control, and after-cooling process.

Material and Construction

Notes that heaters are made from corrosion-resistant materials.

Heater Installation

Installation Regulations and Warranty

Covers country-specific rules, warranty validity, and intended marine use.

Installation Location Guidelines

Advice on choosing a dry, protected, stable, and accessible location.

Specific Installation Considerations

Notes on control panel placement, duct bending, and professional installation.

Pipe, Hose, and Cable Installation

Guidance on protecting cables/hoses and creating drip loops.

Installation Space Requirements

Specifies space needs and avoiding hazardous areas.

Necessary Installation Tools

Cutting and Drilling Tools

Lists drills, jigsaw, and hole saws for creating installation openings.

Fastening and Measuring Tools

Includes screwdrivers, pliers, crimpers, tape measure, and wrenches.

Specific Drill Bits and Fasteners

Details drill bit sizes and fastener types for mounting.

Safety and Material Handling

Highlights insulation for metal hulls and using original parts.

Fastening the Heater

Mounting Plate Installation

Fixing the mounting plate to a surface, ensuring horizontal position.

Heater Attachment to Plate

Lifting and locking the heater to the plate using mounting bolts.

Exhaust Gas Pipe Connection

Connecting the exhaust gas pipe to the heater using a hose clamp.

Direct Exhaust Attachment to Deck

Exhaust Head Operation

How to open and close the exhaust head (2460) using its mechanism.

Gasket Sealing

Importance of sealing gasket surfaces with silicone for water tightness.

Deck Mounting Procedure

Steps for mounting exhaust head, spacing tube, and mounting plate with bolts.

Heater Placement and Fastening

Positioning the heater on the plate and securing it with bolts.

Accessibility Check

Ensuring the overheating cut-out reset button is accessible for operation.

Control Panel Installation

Cut-out and Location Advice

Cutting installation hole in a dry, vertical surface, considering thermostat sensor.

Cut-out Dimensions

Detailed measurements for the control panel installation cut-out.

Cable Connection and Fastening

Connecting the panel cable and using screws for installation.

Control Panel Surface Mounting

Extension Collar Usage

Using the extension collar for surface mounting the control panel.

Cable Management for Surface Mount

Looping the control panel cable and using a cable tie for strain relief.

Device Connections Overview

General advice on leaving slack for cables and fuel lines for service.

Electrical Connections

Accessory Connections

Connecting accessories like remote control and timer to the control panel.

Power Supply and Cable Sizing

Using 12V DC, minimizing cable length, and selecting correct cross-sectional area.

Main Switch Installation

Recommending a main switch on the positive cord and its proper usage.

Electrical Connections

12V DC System Wiring

Connecting power cord to battery terminals and installing a main fuse.

24V DC System Wiring

Requirements for 24V systems, including voltage reducer and 12V battery.

Connection to House Battery

Emphasizes connecting the device to the boat's house battery.

Wiring Jointing Guidelines

Rules for making joints in power cords, including location and replacement.

Voltage Drop Check

Checking voltage during startup to ensure proper operation.

Fuel Connections

Fuel Hose and Filter Requirements

Standard hose lengths, lift height, and mandatory Wallas filter.

Country-Specific Fuel Hose Material

Adhering to local regulations for fuel hose material and inner diameter.

Fuel Feed Adjustments

When fuel feed checks/adjustments are needed and by whom.

Separate Tank Connection

Mounting the fuel tank securely and close to the keel line.

Wallas Fuel Tank Options

Listing available Wallas fuel tank volumes with order codes.

Fuel Connection Tightness

Ensuring firm tightening to prevent air leaks and checking connection cleanliness.

Fuel Lines and Tank Connection

Return Tube Placement

Ensuring continuous fall for the black excess fuel return tube towards the tank.

Tank Placement and Vent Tube

Tank position relative to heater and vent tube height for safety.

Fuel Filter Mounting

Proper placement of the fuel tank filter to shield the pump from impurities.

Fuel System Component List

Details for tank connector, suction tube, vent tube, filters, and clamps.

Exhaust Gas Connections

Suitable Exhaust Lead-throughs

Models 2467 and 2460 suitability for 1800t/2400t exhaust pipes.

General Location Guidelines

Ensuring free airflow, flat surface, and avoiding corners for lead-throughs.

Installation Location Distances

Minimum distances from fuel filler, water surface, and transom placement.

Installation Cut-out and Sealing

Using lead-through as template, sealing cut-out, and goose neck requirement.

Goose Neck Function

Preventing splash water entry and ensuring highest point is above water.

Heat and Safety Precautions

Awareness of hot exhaust gases, surroundings, and potential deck drying.

Condensate Drainage

Requirement for drainage lock on exhaust tubes longer than 2 meters.

Exhaust Pipe Material and Sealing

Using stainless steel pipe and heat-resistant silicone for connections.

Drainage Hole for Leaning Positions

Drilling a hole to prevent water accumulation in leaning exhaust installations.

Insulation Kits

Insulation for Metal-Hulled Boats

Using insulation kits to prevent electrical circuits between hull and device.

Insulation Kit 2461 Components

Details of parts included for circular coaxial lead-throughs.

Side Lead-through 2467 Installation

General Installation Advice

Installing in side or transom, always requiring a goose neck piece.

Waterproofing Measures

Spreading sealing agent on cut-outs and screw holes for water tightness.

Installation Dimensions and Requirements

Specific measurements for side lead-through and pipe length differences.

Package Contents for 2467

Lists components included with the side lead-through kit.

Closable Lead-through 2460 Installation

Detaching the Cap for Installation/Maintenance

Procedure for removing the cap using a spring mechanism.

Assembly and Sealing

Ensuring correct part order and spring placement for proper closure.

Maintenance of Seals

Lubricating seals yearly with heat-resistant petroleum jelly.

Checking Closure

Verifying the fitting is open before starting the device.

Package Contents for 2460

Lists components included with the closable lead-through kit.

Deck Lead-through 2460 Installation

Installation Procedure

Details for installing the closable deck lead-through 2460.

Pipe Length Requirements

Pipe length difference between exhaust gas pipe and inlet pipe for stability.

Alternative for Demanding Conditions

Using lead-through elevation 2069 for demanding conditions.

Air Ductings

Description of Installation

Illustrates different boat installations for air ducting layout.

Duct Placement Strategy

Advice on routing ducts for optimal airflow and heat distribution.

Warm Air Ducting

Duct Routing and Register Placement

Planning duct routes and locating registers near heated areas.

Ducting Components and Clamping

Using 60mm ducts, Y-fittings, and securing connections with clamps.

Air Register Adjustment

Adjusting registers for flow and preventing overheating by managing flaps.

Thermostat Control Location

Placing the control panel in the largest heated area for efficiency.

Duct Insulation

Insulating long runs or less-heated areas to minimize temperature loss.

Duct Length Limitations

Recommended maximum lengths for ducts and impact of friction/temperature loss.

Cabin Ventilation Requirement

Need for minimum ventilation hole (100 cm²) in the installation space.

Air Register Installation

Register Preparation

Removing the grill part and turning it for air flow direction control.

Cut-out and Mounting

Cutting a hole, screwing the register body, and connecting the duct.

Outlet Requirement

Ensuring at least one air outlet of the heater remains open at all times.

Installation and Initial Start-up

Final Installation Checks

Ensuring sufficient air intake, ventilation, and exhaust outlet placement.

Wiring and Switch Placement

Installing the operating switch away from liquids and out of reach of children.

Fuel System Installation Details

Keeping hoses clean, using Wallas parts, and ensuring correct return tube fall.

Electrical Connection Requirements

Using 12V DC, short cables, and a main fuse near the battery.

Exhaust Fumes Safety

Choosing safe outlet locations, using swan-necks, and insulating for metal hulls.

Warm Air Ducting Considerations

Isolating ducts and keeping registers open for proper function.

Initial Start-up Procedure

Advice on potential multiple starts, checking for leaks, and initial burn-off.

Installer Checklist

Section for installer to confirm completed steps and sign.

Using the Unit

Ignition Process

How to start the heater, indicator lights, and combustion stabilization.

First Ignition after Installation

Steps for initial start-up if fuel line is empty.

Heater Shutdown Procedure

How to turn off the heater using the heating switch.

Adjusting Heat Settings

Temperature Adjustment Modes

Switching between thermostat and manual modes using the control knob.

Thermostat Mode Operation

How thermostat mode works, including sun-switch and conservation temperature.

Manual Mode Operation

Adjusting power manually and avoiding rapid knob movements.

Air Boost and Ventilation

Air Boost Function

Using air boost for moisture removal and adjusting air volume.

Ventilation Modes

Activating fresh air ventilation and switching between min/max settings.

Heater Shutdown Procedure

Shutting down the heater and the aftercooling process.

Remote Control Operation

Using an accessory remote control and its operational limitations.

Signal Lights Guide

Heating and Ventilation Indicators

Meaning of yellow and green lights for heating and ventilation status.

Combustion and Aftercooling Lights

Red light indicators for combustion status and aftercooling phase.

Thermostat and Mode Indicators

Orange lights indicating thermostat status, remote control, and sun-switch shutdown.

Maintenance Recommendations

Basic Maintenance Schedule

Recommends basic maintenance every 5 years by an authorized service shop.

Special Recommendations

Advice on occasional use, water removal, and winter storage.

Spare Parts Information

Information on downloading the spare part catalogue.

Opening the Device for Maintenance

Bottom Plate Removal

Procedure for opening the device by removing the bottom plate.

Reinstallation Checks

Ensuring no wires or hoses are pinched during reassembly.

Cable and Hose Detachment

Noting that cables and hoses may need detachment for maintenance.

Warranty Terms

Warranty Coverage and Extension

24-month warranty, extendable by 12 months via registration.

Defect Notification and Procedure

How to report defects, required proof, and authorized service options.

Cases Not Covered by Warranty

Exclusions like unauthorized modifications, improper use, wear parts, and accidents.

Warranty for Specific Use Cases

Validity for boat and cottage products, not vehicles or other areas.

Proof of Maintenance

Requirement to prove adherence to maintenance and safety instructions for claims.

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