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Webasto BlueCool Classic - User Manual

Webasto BlueCool Classic
54 pages
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Luft-Heizgeräte
Marine Air Conditioning
Systems
Fresh-Air Units
03/2003
Operation
Settings
Trouble Shooting
BlueCool Classic
BlueCool Premium

Table of Contents

Questions and Answers

  • C
    Christopher OrtegaAug 20, 2025
    Why is my Webasto Air Conditioner not cooling or heating enough?
    • K
      Karen ParkAug 20, 2025
      There might be several reasons for insufficient cooling or heating performance. It could be due to bad air or water flow caused by a filthy or blocked circulation. Ensure proper air or water flow. Another reason might be a lack of refrigerant, in which case you should check for refrigerant leaks and repair them if necessary, then charge the required amount of refrigerant. Other potential causes include oil lock (operate the unit in heat cycle; a refrigerant specialist might be needed), a blocked refrigerant circuit (requires a refrigerant specialist), or a bad compressor (also requires a refrigerant specialist).
  • M
    Michael CookeAug 22, 2025
    How to fix low voltage on Webasto Air Conditioner?
    • P
      Paul SchmidtAug 22, 2025
      Low voltage can be caused by a low voltage cut-out, where the power supply was lower than the controller setting for more than 5 seconds, possibly due to a long power supply cable or overload. Check the voltage setting (default is 195 V, do not set it lower to avoid compressor damage or voiding the warranty) and improve the power supply. Alternatively, the voltage may be too low for initialization, meaning the power supply is far below 195 V, so you should check the power supply.
  • M
    Mark ConwayAug 26, 2025
    What causes low pressure cut-out in Webasto Air Conditioner compressor 1?
    • A
      aliciathomasAug 26, 2025
      A low-pressure cut-out in compressor 1 can be caused by several factors: a defective pressure sensor or an open/short circuit (check wiring or replace the pressure sensor on the Schrader valve); insufficient evaporator water flow (Premium) or air flow (Classic) in cooling mode (check water or air flow, ensure ?T evaporator in/out minimum 4K, bleed Premium water system, and check pump operation); insufficient seawater flow or seawater that is too cold in heating mode (check discharge water volume V= 8 l/min (or > 30,000 BTU V= 18 l/min), ensure ?T in/out minimum 4K, preheating is necessary when T seawater < 4 °C, clean the strainer and bleed the seawater circuit); or a lack of refrigerant (perform a refrigerant leak check).
  • H
    hernandeznicholasAug 28, 2025
    Why is the compressor on my Webasto Air Conditioner not running?
    • A
      Angie KellyAug 28, 2025
      If the compressor is not running, it could be due to a broken compressor or open/short circuit in the compressor wiring. In this case, repair the wiring or replace the defective compressor. Another possibility is compressor overload or a broken Overload Protector (OLP) on top of the compressor. Wait for it to cool down or replace the defective OLP. Finally, incorrect compressor settings could be the issue; check the settings to ensure at least one compressor is programmed as active (C01=ON, C00=OFF).
  • G
    Gabriel JohnsonAug 29, 2025
    What to do if there's no output on the Webasto Air Conditioner printboard?
    • D
      donrobinsonAug 29, 2025
      If there is no output on the printboard, it could be due to a defective fuse or an open/short circuit on a specific circuit, so repair or replace the fuse or address the open/short circuit, or replace the printboard. Alternatively, the printboard might be damaged by high voltage (for Premium RT1 burnt), so replace the printboard. A broken electronic relay (TRIAC) could also be the cause, so replace the defective TRIAC or the printboard (you can test the TRIAC operation with a 40 W light bulb).
  • H
    hjonesAug 31, 2025
    How do I resolve a Webasto Air Conditioner initialization or system block?
    • Y
      yolandareynoldsAug 31, 2025
      An initialization procedure or system block can occur if the DIP switches are not set according to the number of compressors. Check the DIP switch settings (TECC V2 only). It can also be caused by defective wiring or an open/short circuit. Check the control panel controller cable and connections, and replace any defective cable, panel, or controller card.
  • J
    James PayneSep 3, 2025
    What causes a cabin temperature sensor failure in Webasto Air Conditioner?
    • S
      Steven BlairSep 3, 2025
      A cabin temperature sensor failure, whether internal or external, can be caused by a broken sensor, an open/short circuit, the sensor not being present, or incorrect programming. Replace the sensor or the controller. If it's an external sensor, try reprogramming to the internal sensor first to determine if that resolves the issue.
  • L
    Larry MontesSep 5, 2025
    How to troubleshoot evaporator temperature sensor failure in Webasto?
    • W
      wjohnsonSep 5, 2025
      An evaporator temperature sensor failure can stem from a defective water temperature sensor (Premium), an evaporator sensor (Classic), or an open/short circuit. Check the wiring or replace the sensor. Water infiltration (condensation) can also cause a read-out deviation or erratic functioning before an error code appears.
  • R
    Robert TownsendSep 6, 2025
    Why are all compressors manually off on my Webasto Air Conditioner?
    • R
      Rebecca ParsonsSep 6, 2025
      If all compressors are manually off, it could be because the compressor(s) are programmed as not active in the controller settings. Check the settings and ensure that at least one compressor is programmed as active (C01=ON, C00=OFF). Alternatively, all compressors may be automatically deactivated. Check the compressor status LED on the display. The error message should disappear once the chilled water temperature rises above the cut-out value (factory setting 7 °C).
  • J
    Joseph ParrishSep 9, 2025
    Why is the blower not running on my Webasto Air Conditioner?
    • R
      Ryan SimmonsSep 9, 2025
      If the blower is not running, it could be due to a defective fuse or an open/short circuit on a specific circuit. Repair or replace the fuse, address the open/short circuit, or replace the print board. Also, check the fan by testing it with direct current; replace the fan if it still doesn't run. Ensure that the blower setting is not at B0; set it to B1 - BA.

Summary

Digital Control Panel Operation and Settings

Programming Premium Unit

Programming Level 2, Premium Card TECC 4.25

Configuration settings for programming level 2 on Premium Card TECC 4.25.

Programming Level 3 at 29 °C, Premium Card TECC 4.25

Detailed programming parameters for level 3 at 29°C on Premium Card TECC 4.25.

Programming Level 3 at 15 °C, Premium Card TECC 4.25

Detailed programming parameters for level 3 at 15°C on Premium Card TECC 4.25.

Programming Classic Unit

Programming Level 2, Classic Card TCC 5.25

Configuration settings for programming level 2 on Classic Card TCC 5.25.

Programming Level 3 at 29 °C, Classic Card TCC 5.25

Detailed programming parameters for level 3 at 29°C on Classic Card TCC 5.25.

Programming Level 3 at 15 °C, Classic Card TCC 5.25

Detailed programming parameters for level 3 at 15°C on Classic Card TCC 5.25.

Programming Fresh-Air

Visual Error Codes and Malfunctions

Details on error codes, their meanings, and troubleshooting steps.

Trouble Shooting

Failure Codes and Trouble Shooting

Comprehensive guide to identify and resolve system failures using codes and descriptions.

Trouble Shooting Controller Cards

Guidance on troubleshooting issues related to controller cards and TRIACs.

Electrical Diagrams

Classic, TCC V3

Wiring schematic for the Classic TCC V3 system.

Classic, TCC V3 WB200 Pump Kit

Electrical diagram for Classic TCC V3 with WB200 Pump Kit.

Classic, Multiple Units at One Pump

Diagram for Classic systems with multiple units connected to one pump.

Premium TECC V3, 1 and 2 Compressors

Wiring diagram for Premium TECC V3 with one or two compressors.

Premium TECC V3, Add-on 3 and 4 Compressors

Electrical diagram for Premium TECC V3 with 3 or 4 compressor add-ons.

Premium, Compressors

Diagrams showing compressor connections for Premium models.

Premium TECC V3 with External Heater

Wiring for Premium TECC V3 units incorporating an external heater.

Compressors

BlueCool Unit Performance Report

Webasto BlueCool Classic Specifications

General IconGeneral
BrandWebasto
ModelBlueCool Classic
CategoryAir Conditioner
LanguageEnglish

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