Chapter 4 Intake and Exhaust System
4. Turbocharger
i 4LHA Serie
4-9
Troubleshooting
Sufficient turbocharger performance and required engine
output
cannot be obtained if there is any
fault.
In such a
case,
first
check each engine part to see if there is any
fault.
Then, inspect the
turbocharger for troubleshooting according to the procedure shown below.
4-9-1 Excessively dense
exhaust
smoke
<lnsufficient
intake
air
amount>
Possible
cause
Corrective
action
1) Clogged air cleaner element
2) Blocked air intake
port
3) Leak from a
joint
in intake line
Replace
or wash the element.
Remove
obstruction.
Inspect and repair.
<Turbocharger
operation
failure>
Possible
cause
Corrective
action
1) Deposit of impurities in oil sticking on the
turbine side
seal
portion to hamper
smooth turbine shaft rotation
2) Bearing seizure
• Insufficient lubrication or clogged
lubrication piping
•
Excessively
high oil temperature
• Unbalanced rotating part
• Insufficient warming up or sudden
stop from loaded operation (no-load
operation)
3) Contact or breakdown of turbine wheel or
compressor
impeller
• Over speed
•
Excessive
exhaust temperature rise
• Foreign matter invasion
• Worn bearing
• Faulty assembly
Turbocharger overhaul (disassembly and
washing) and engine oil replacement
Turbocharger overhaul (disassembly and
repair)
Inspect the oil system of the engine and
repair faulty parts and replace the engine
oil.
Replace
or wash the faulty rotating part.
Strictly observe instructions in the
operation manual.
Inspect and repair faulty engine parts.
Completely
remove foreign matter after
disassembling.
Inspect the air cleaner
and
engine parts and repair as needed.
Disassemble
turbocharger for repair.
Reassemble.
4-23