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YASKAWA SGM series User Manual

YASKAWA SGM series
429 pages
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YA S K A WA
MANUAL NO. TSE-S800-15C
YASKAWA
USER'S MANUAL
AC Servomotors and Drivers
SGM/SGMP Servomotors
SGDA Servopack

Table of Contents

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YASKAWA SGM series Specifications

General IconGeneral
SeriesSGM
CategoryServo Drives
Feedback SystemIncremental encoder, Absolute encoder
Communication InterfaceMECHATROLINK-II, MECHATROLINK-III, EtherCAT
Control ModesTorque control, Speed control, Position control

Summary

Yaskawa User's Manual

Sigma Series SGM/SGMP/SGDA User's Manual

User's manual for Sigma Series AC Servomotors and Drivers.

Preface and General Precautions

General Precautions

Important safety guidelines and precautions for using the products.

Safe Operation Guidelines

Notes for Safe Operation

Critical notes for safe installation, operation, maintenance, and inspection.

WARNING

Indicates hazardous situations that could lead to death or serious injury.

CAUTION

Indicates hazardous situations that could lead to minor injury or equipment damage.

Specific Warnings and Cautions

Specific Warnings (Continued)

Detailed warnings for wiring, operation, inspection, and maintenance.

Specific Cautions (Continued)

Further cautions for receiving, installation, and wiring.

Specific Cautions (Continued)

Chapter 1: For First-Time Users of AC Servos

Chapter 2: Basic Uses of Sigma-Series Products

Precautions

General precautions for using Sigma-Series products.

Conducting a Test Run

Explains the two-step process for safely conducting a test run.

Precautions and Notes

Notes on Use

Essential notes for safe use, including voltage types, pairing, and power handling.

Installation Procedures

Connection and Wiring Procedures

Test Run Procedures

Test Run in Two Steps

Outlines the two-step test run procedure for safe and correct operation.

Step 1: Test Run for Motor without Load

Details checks for wiring, motor operation, and I/O signals with the motor disconnected.

Step 2: Test Run with Motor Connected to Machine

Guides on adjusting the Servopack for machine characteristics and performing autotuning.

Chapter 3: Applications of Sigma-Series Products

Machine Characteristics User Constants

Host Controller User Constants

Setting Up the Sigma Servopack

Setting User Constants

Explains the concept of user constants and their division into memory switches and constant settings.

Setting Stop Mode

Adjusting Offset

Addresses why the motor may not stop and describes methods for adjusting reference offset to 0 V.

Using Dynamic Brake

Details how to use dynamic brake for stopping the servomotor.

Using Zero-Clamp

Explains the zero-clamp function for stopping the motor and entering a servo locked status.

Using Holding Brake

Describes the usefulness of holding brakes for vertical axis control and preventing load dropping.

Minimizing Positioning Time

Using Autotuning Function

Explains the autotuning feature for automatically measuring machine characteristics and setting servo gain values.

Setting Servo Gain

Guides on checking and resetting servo gain values after autotuning or for system optimization.

Forming a Protective Sequence

Using Servo Alarm Output and Alarm Code Output

Explains basic wiring for alarm output signals and how alarm codes indicate alarm types.

Using Servo ON Input Signal

Details how to wire and use the servo ON (S-ON) signal to control motor operation.

Handling of Power Loss

Specifies how to handle servo alarms that occur at power loss.

Special Wiring Procedures

Wiring for Noise Control

Details examples of wiring for noise reduction and correct grounding methods.

Chapter 4: Using the Digital Operator

Digital Operator Basic Operations

Connecting the Digital Operator

Describes how to connect both hand-held and mount-type digital operators to the Servopack.

Resetting Servo Alarms

Explains how to reset servo alarms using the digital operator or ALMRST input signal.

Basic Functions and Mode Selection

Details the four basic modes of digital operator operation: Status Display, Setting, Monitor, and Alarm Trace-back.

Operation in User Constant Setting Mode

Guides on setting user constants, including memory switches and numerical settings.

Digital Operator Functions

Operation in Alarm Trace-back Mode

Explains how to display and confirm past alarms for troubleshooting purposes.

Operation Using the Digital Operator

Details how to operate the motor and perform basic checks using the digital operator.

Autotuning

Describes the autotuning function for automatic machine characteristic measurement and gain setting.

Reference Offset Automatic Adjustment

Explains how to automatically measure and adjust reference voltage offsets for speed and torque.

Speed Reference Offset Manual Adjustment Mode

Describes how to manually adjust speed reference offsets for speed/torque control types.

Clearing Alarm Trace-back Data

Provides the procedure to clear the alarm history stored in the Servopack.

Chapter 5: Servo Selection and Data Sheets

Selecting a Sigma-Series Servo

Selecting a Servomotor

Guides on selecting SGM or SGMP servomotors based on type, capacity, voltage, and encoder specifications.

Selecting a Servopack

Details how to select an SGDA Servopack based on type, rated output, supply voltage, and model.

Chapter 6: Inspection, Maintenance, and Troubleshooting

Troubleshooting

Provides causes and remedies for problems that cause alarm displays and those that do not.

Inspection and Maintenance Procedures

Replacing Battery for Absolute Encoder

Provides instructions for replacing the battery in servo systems using absolute encoders.

Troubleshooting Procedures

Troubleshooting Problems with Alarm Display

Provides tables to identify alarm causes and their remedies.

Troubleshooting Problems With No Alarm Display

Lists common symptoms without alarms and their corresponding causes and remedies.

Sigma-Series AC Servopack Gain Adjustment

Adjusting a Speed-control Servopack

Adjusting a Position-control Servopack

Adjusting Using Auto-tuning

Covers important points and procedures for auto-tuning position-control Servopacks.

Appendix E: List of Alarm Displays

Absolute Data Error

Details the cause and remarks for the Absolute data error alarm.

User Constant Breakdown

Explains the cause and remarks for the User constant breakdown alarm.

User Constant Setting Error

Covers the cause and remarks for the User constant setting error alarm.

Overcurrent

Describes the cause and remarks for overcurrent alarms, indicating power transistor issues.

Position Error Pulse Overflow

Explains the cause and remarks for position error pulse overflow alarms.

Overvoltage

Details the cause and remarks for overvoltage alarms related to main circuit voltage.

Overspeed

Covers the cause and remarks for overspeed alarms when motor speed exceeds limits.

Overload

Explains the cause and remarks for overload alarms, indicating excessive motor and servopack load.

Absolute Encoder Error

Details the cause and remarks for absolute encoder errors.

Absolute Encoder Back-up Error

Explains the cause and remarks for absolute encoder back-up power supply failures.

Absolute Encoder Checksum Error

Covers the cause and remarks for absolute encoder memory checksum errors.

Absolute Encoder Battery Error

Details the cause and remarks for absolute encoder battery voltage abnormalities.

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