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ABB ACS180-04S-03A7-1 User Manual

ABB ACS180-04S-03A7-1
192 pages
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ABB MACHINERY DRIVES
ACS180 drives
Hardware manual

Table of Contents

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ABB ACS180-04S-03A7-1 Specifications

General IconGeneral
Power Rating0.75 kW
Protection ClassIP20
Weight1.5 kg
Frame SizeR1
Control MethodV/f Control
Frequency50/60 Hz
Cooling MethodFan

Summary

Safety Instructions

Use of Warnings and Notes

Explains warning symbols and notes for safety.

General Safety for Installation and Operation

Safety instructions for personnel during installation and operation.

Electrical Safety Precautions

Detailed electrical safety measures for personnel.

Grounding Requirements

Instructions for proper grounding of the drive for safety.

Introduction to the Manual

Manual Applicability and Audience

States manual applicability and identifies target readers.

Installation and Commissioning Flowchart

Provides a visual guide for installation and commissioning.

Terms and Abbreviations

Defines key terms and abbreviations used in the manual.

Operation Principle and Hardware Description

Drive Operation Principle

Describes how the ACS180 drive controls motors.

Product Variants and Layout

Details drive variants and physical layouts for different frame sizes.

Control Connections

Details control connections for standard and base variants.

Control Panel Options and Labels

Lists panel options and explains drive labels.

Mechanical Installation

Installation Alternatives and Requirements

Describes mounting options and installation conditions.

Site Examination and Tools

Guidelines for checking the installation site and required tools.

Drive Installation Procedures

Step-by-step instructions for mounting the drive.

Electrical Installation Planning - Power and Grounding

Disconnecting Device and Contactor Selection

Guidance on choosing main supply devices.

Power Cable Selection and Routing

Guidelines for selecting and routing power cables.

Grounding and Shielding Requirements

General requirements for grounding and shielding.

Electrical Installation Planning - Control and Protection

Control Cable Selection and Routing

Guidelines for selecting and routing control cables.

Short-Circuit and Thermal Overload Protection

Methods to protect the drive from short-circuits and overloads.

Safe Torque Off Function Implementation

Details on implementing the Safe Torque Off function.

Electrical Installation Procedures

Measuring Insulation Resistance

Procedures for measuring insulation resistance of components.

Grounding System Compatibility

Checking compatibility of the grounding system.

Connecting Power and Control Cables

Step-by-step procedures for connecting cables.

Installation Checklist

Mechanical and Electrical Installation Verification

Checklist for verifying installation steps before start-up.

Maintenance Procedures

Maintenance Intervals and Tasks

Recommended schedule for maintenance tasks.

Replacing Cooling Fans

Procedures for replacing cooling fans for different frame sizes.

Capacitor Care

Information about drive capacitors and their care.

Technical Data

Electrical Ratings and Derating Factors

Electrical specs, ratings, and derating for various conditions.

Protection and Fusing Options

Details on fuses, circuit breakers, and protection methods.

Physical Dimensions and Environmental Limits

Drive dimensions, space requirements, and operating environment limits.

EMC Compliance and Cable Specifications

EMC categories and guidelines for motor and control cables.

Dimension Drawings

Frame R0 and R1 Dimensions

Physical dimensions for Frame R0 and R1.

Frame R2-R4 Dimensions

Physical dimensions for Frame R2, R3, and R4.

Resistor Braking System

Safety and Operation Principle

Safety precautions and how resistor braking works.

Selecting and Installing Brake Resistors

Guidance on choosing, installing, and wiring brake resistors.

System Protection and Start-up

Protecting the system and starting up resistor braking.

Safe Torque Off (STO) Function

Function Description and Compliance

Explains the STO function and its compliance with standards.

STO Wiring Principles and Examples

Wiring diagrams and examples for STO connection.

STO Operation, Validation, and Maintenance

How the STO function operates, is validated, and maintained.

Fault Tracing and Safety Data

Troubleshooting STO issues and safety data.

Drive Accessories

DIN Rail Mounting Kits (BDRK-01/02)

Details on DIN rail mounting kits including dimensions and installation.

Mounting Bracket for CCA-01 Adapter (BMBC-01)

Information on the BMBC-01 mounting bracket.

Further Information

Product and Service Inquiries

How to contact ABB for product support and service.

Document Library and Feedback

Where to find ABB manuals and provide feedback.

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