ABB Aztec 600 User Manual

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Aztec 600
MANUAL
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JUNHO 2013

ABB Aztec 600 Specifications

General

Number of channels	1 or 2
Communication	Modbus RS485
Enclosure	Wall-mount
Ingress Protection	IP66
Housing Material	Polycarbonate
Outputs	4-20 mA, Relay
Accuracy	Depends on sensor type
Operating Temperature	-20 to 50 °C

Summary

Safety

Health & Safety

General safety guidelines and precautions for operation.

Electrical Safety

Compliance with electrical safety standards for equipment.

Safety Symbols

Explains safety symbols used on the equipment labelling.

Product Safety and Handling

Covers recycling, disposal, RoHS, and chemical handling precautions.

Safety Conventions and Hazards

Defines warnings, recommendations, and lists potential safety hazards.

Service and Repairs

Outlines authorized service personnel and procedures for repairs.

Introduction

Operator Display Overview

Description of the analyzer's default operator screen layout and elements.

Alarm Status and Annotations

Explains alarm icons, status, and annotations on the display.

Getting Started

Overview

Step-by-step guide for starting up and configuring the analyzer.

On-line Help

How to access help topics directly from the operator screen.

Installation

Installation Requirements

Covers accessories, sampling, and location guidelines.

Mounting the Analyzer

Instructions for physically mounting the analyzer unit.

Analyzer Dimensions

Provides detailed physical dimensions of the analyzer unit.

Electrical Connections

Important safety warnings and procedures for electrical hookup.

Accessing Electrical Connections

Step-by-step guide to access and make electrical connections.

Ethernet Connections

Procedures for connecting the analyzer via Ethernet.

Connections Overview

Diagram and summary of all analyzer terminal connections.

Fuse Replacement and Relay Protection

Instructions for replacing the DC fuse and protecting relay contacts.

Connecting Sample and Reagents

Sample Inlet and Drain Lines

Guide for connecting sample input and output lines for single/multi-stream units.

Reagent Installation and Waste Connection

Steps for installing reagents and connecting the analyzer waste.

Operation

Controls and Navigation

Description of front panel controls and methods for navigating menus.

Editing and Screen Structure

Covers various editing methods, menus, and the software screen layout.

Configuration

Common Configuration

Settings for language, screen, time, security, and user management.

Exiting Configuration Level

Conditions and notes for exiting the configuration mode.

Common Setup and Screen Settings

Configuration of language, instrument tag, screen saver, and brightness.

Time and Daylight Saving

Configuration of date, time, and automatic daylight saving adjustments.

Security Settings

Configuration of password protection and internal security switch access.

User Management and Operator Messages

Setting up user accounts and defining custom messages.

Measurement Configuration

Settings for measurement rate, units, temperature, and stream sequence.

Calibration Settings

Configuration of calibration time, frequency, and standards.

Alarm Relays Configuration

Settings for configuring alarm sources, types, and relay actions.

Current Outputs Configuration

Settings for output sources, ranges, types, and calibration.

Logging Configuration

Settings for chart display, divisions, trace pointers, and screen intervals.

Data Archiving Configuration

Settings for archiving data to an SD card, file formats, and intervals.

Communications Settings

Configuration for Ethernet and FTP access.

Email Notifications

Configuration for sending email alerts based on analyzer events.

Commissioning Setup

Settings for instrument type, streams, mode of operation, and memory clearing.

Logging Data

SD Cards

Information on using SD cards for data storage and retrieval.

External Media Status and Archiving

Status icons, resetting archiving, and viewing files.

Text Format Data Files

Details on the format and structure of text data files.

Text Stream Data Filenames

Naming conventions for text stream data files.

Text Log Files and Data Integrity

Format of audit/alarm logs, daylight saving impact, and data verification.

Binary Format Data Files

Details on binary file formats, filenames, and data verification.

Chart Functions

Historical Review

Viewing past chart data and operator messages.

Chart Display Settings

Adjusting screen interval, scales, and trace selection for chart display.

Operate

Basic Operation Modes

Covers stopping, starting measurement, calibration, priming, and flushing routines.

Diagnostics

Monitor Status

Displays current analyzer state, measurement progress, and parameters.

Calibration and I/O Status

Details on calibration status, I/O readings, and software/hardware information.

Diagnostic Tests

Performing cell diagnostics, relay tests, and current output tests.

Statistics

Diagnostic Information and Icons

Analyzer Diagnostic Information

Explains how diagnostic messages provide servicing information.

Diagnostic Messages and Relay Status

Details specific diagnostic messages and their associated relay operations.

More Diagnostic Messages

Continues listing diagnostic messages, relay operations, and inhibits.

Electronics and Calibration Diagnostics

Covers electronic temperature issues, LED failures, and calibration diagnostics.

Piston and Reagent Diagnostics

Details diagnostics related to piston operation and reagent levels.

Alarm Acknowledge and Logs

How to acknowledge alarms and access audit/alarm logs.

Log Icons and Status Indicators

Explains icons used in alarm logs and status bar indicators.

Maintenance

Changing Reagents

Step-by-step guide for replacing reagents and associated precautions.

Visual Checks and Annual Maintenance

Regular inspections and scheduled annual maintenance tasks.

Replacing Valve Diaphragms

Detailed instructions for replacing valve diaphragms.

Replacing Tubing

Procedures for replacing sample, waste, and interconnect tubing.

Replacing Piston Assembly

Steps for replacing the piston tube and assembly.

Maintenance Completion

Final steps after maintenance, including prime and calibrate.

Specification

Measurement Ranges and Chemical Methods

Specifies measurement ranges for parameters and chemical methods used.

Performance, Environmental, and Display Specs

Details accuracy, repeatability, environmental limits, and display features.

Mechanical, Electrical, and Connectivity Specs

Covers mechanical data, electrical supply, and communication interfaces.

Appendix A – Reagents

Reagent Solutions and Storage

Details on reagent types, sets, and proper storage conditions.

Reagent and Sample Consumption

Data on reagent, sample, and DI water usage per measurement and calibration.

Appendix B – Troubleshooting

Analyzer Malfunction and Diagnostics

Common malfunctions, systematic checks, and cell diagnostics.

Simple Checks for Erratic Readings

Basic checks for analyzer settings, air bubbles, and tubing restrictions.

Valve Blockages and External Influences

Troubleshooting valve blockages and external factors affecting results.

Addressing High/Low Measured Values

Steps to resolve issues with high or low measured values.

Reagent Usage and Calibration Issues

Troubleshooting excessive reagent use and calibration failures.

Calibration Failure Resolution

Detailed steps for resolving calibration failures after reagent changes or routine issues.

Appendix C – Principle of Operation

General Operation Overview

Describes the single piston pump system and its functions.

Key Operating Principles

Covers temperature control, measurement cycles, calibration, LED calibration, and dilution.

Chemical Measurement Methods

Details the chemical methods and analyzer sequences for various parameters.

Appendix D – Web Server

Web Server Configuration and FTP Access

Setting up and accessing the analyzer via web server and FTP.

Web Server Stream Values

Viewing real-time stream values via the web interface.

Web Server Operations and Status

Operating, viewing status, statistics, logs, and messages via web server.

Data Transfer Programs

Using DataManager and FTSP for file transfer.

Appendix E – Updating the Software

Appendix F – Spare Parts

Maintenance and Upgrade Kits

Details of maintenance kits and upgrade kits for the analyzer.

Reagents and Reagent Bottles

Lists reagent sets and individual reagent bottles for different analyzer types.

Valve Assemblies and Parts

Lists valve manifold assemblies and associated replacement parts.

Sample Pot Assemblies and Parts

Lists sample pot assemblies and related components like fittings and switches.

Measurement Head Assemblies

Lists measurement head assemblies and associated electronic PCBs.

Plumbing and Tubing

Lists replacement barbed fittings, analyzer tubing, and level sensor assemblies.

Electronic Boards

Lists various PCB assemblies for the analyzer.

Accessories

Lists optional accessories like reagent trays and cleaning systems.