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ABB Navigator 600 Silica User Manual

ABB Navigator 600 Silica
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User Guide IM/NAV6S/SS–EN Rev. E
Navigator 600 Silica
Single-stream
Introduction
The Navigator 600 Silica is an advanced colorimetric
analyzer used to measure the level of silica in the steam
water cycle in power plants.
This manual applies only to Navigator 600 Silica model
numbers AW641/xxxxx9xx
The Company
We are an established world force in the design and manufacture of measurement products for industrial process control, flow
measurement, gas and liquid analysis and environmental applications.
As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support
worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with a
continuous program of innovative design and development to incorporate the latest technology.

Table of Contents

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ABB Navigator 600 Silica Specifications

General IconGeneral
Power Supply100 to 240 V AC, 50/60 Hz
Power Consumption50 VA
Sample Temperature5 to 50 °C (41 to 122 °F)
Ambient Humidity0 to 95% RH (non-condensing)
OutputsRS-485 Modbus
Enclosure RatingIP65

Summary

Introduction

Configuration Level

Common Configuration

Access and set common analyzer parameters.

Measurement

Configure measurement settings like units and temperature.

Alarm Relays

Set up alarm conditions and relay outputs.

Current Outputs

Configure analog output signals for measurements.

Logging

Set up data recording parameters and sample rates.

Communications

Configure network settings for Ethernet and email.

Logging Level Access

Access different logging and diagnostic levels.

Safety

Health and Safety Precautions

Guidelines for safe operation and handling of the analyzer.

Electrical Safety Standards

Compliance with electrical safety requirements and standards.

Safety Symbols and Conventions

Explanation of warning and informational symbols used in the manual.

Chemical Reagent Safety

Precautions for handling chemical reagents and avoiding hazards.

Safety Precautions

General advice for safe operation before starting.

Safety Conventions

Definitions of warning, caution, and note symbols.

Overview

Analyzer Components

Diagram and list of main parts of the analyzer.

Principle of Operation

Chemical Principle

Detailed explanation of the chemical reactions for silica measurement.

Liquid Handling

Description of the sample and reagent fluid path.

Out of Sample Procedure

Automatic shutdown sequence when sample is lost.

Installation

Accessories

List of included and optional accessories.

Sampling Requirements

Conditions for sample intake for accurate measurement.

Location Requirements

Optimal site selection criteria for installing the analyzer.

Reagent Bottle Location

Guidelines for mounting reagent bottles.

Mounting the Analyzer

Instructions for physically installing the analyzer on a wall.

Electrical Connections

General overview of electrical connection requirements.

Ethernet Connections

Specific instructions for connecting Ethernet cables.

Analytical Section Preparation

Connecting sample inlet, drain lines, and preparing the system.

Configuration

Front Panel Controls

Overview of buttons, keys, and interface navigation.

Navigation and Editing

Methods for entering values and navigating menus.

Common Configuration

Settings for language, screen, time, security, and user management.

Measurement Configuration

Settings for display units, reaction temperature, and stream parameters.

Alarm Relays

How to set up and configure alarm conditions and relay outputs.

Current Outputs

Configuring analog output signals and their behavior.

Logging

Settings for data recording frequency, chart display, and screen intervals.

Archive

Options for saving data to an SD card or external media.

Communications

Setup for Ethernet, IP addresses, and email alerts.

Start-up

Commissioning the Analyzer

Initial steps to set up and prepare the analyzer for operation.

Performing a Baseline Calibration

Performing baseline and secondary calibrations after start-up.

Calibration & Maintenance

Zero Calibration

Procedure for performing a zero point calibration.

Secondary Calibration

Procedure for performing a secondary calibration.

Cleaning

Instructions for manual and automatic cleaning of the system.

Setup Calibration / Clean

Scheduling automatic calibration and cleaning routines.

Calibration

Options for performing manual calibrations.

Maintenance

Scheduled Maintenance

Overview of routine maintenance activities.

Solution Replacement

Procedures for replacing reagents, calibration, and cleaning solutions.

Periodic Maintenance

Tasks like filter replacement.

DC Fuse Replacement

Instructions for replacing the DC fuse.

Manual Test Settings

Using manual test settings for diagnostics.

Start/Stop Pumps

Manually starting and stopping the analyzer's pumps.

Logging

SD Cards

Managing SD cards for data storage.

Reset Archiving

Re-archiving all data from internal memory to external media.

File Viewer

Viewing and managing files stored on internal memory or SD card.

Archive File Types

Understanding different file formats and extensions.

Data Files

Information on data file formats and import.

Data Filenames

Naming conventions for archived data files.

Log Files

Formats for alarm event and audit log files.

Daylight Saving

How filenames are affected by daylight saving time changes.

Chart Functions

Historical Review

Accessing and viewing historical chart data.

Operator Messages

Adding user-defined annotations to charts.

Chart Annotation

Toggling operator messages and alarms on/off on the chart.

Screen Interval

Controlling the time duration displayed on the chart screen.

Scales

Selecting the scale for chart display.

Trace Select

Selecting traces for multi-stream analyzers.

Alarm Acknowledge

Diagnostic Information

Reagent and Solution Levels

Displays predicted levels and replacement dates for solutions.

System Information

Details on calibration dates, service, software, and IP address.

Measurement Status

Shows current temperatures, cuvette output, and flow status.

Valves and Pumps Status

Displays the operational status of internal valves and pumps.

Statistics

Shows highest, lowest, and mean values since last reset.

Specification

Appendix A: Solutions

Reagent Solutions

Information on preparation and handling of reagent solutions.

Secondary Calibration Solutions

Guidance on preparing and using secondary calibration solutions.

Cleaning Solutions

Recipes and usage for regular and extra-strength cleaning solutions.

Appendix B: Diagnostics and Alarms

Analyzer Diagnostic Information

Detailed list of diagnostic messages and their meanings.

Audit Log and Alarm Event Log

Explanation of log entries and their associated icons.

Appendix C: Troubleshooting

Analyzer Malfunction Troubleshooting

Common issues causing analyzer malfunction and their checks.

Calibration and Reading Error Troubleshooting

Steps to resolve calibration failures and noisy readings.

Appendix D: Online Help

Appendix E: Web Server

Web Server Access and Data Views

How to access analyzer data remotely via a web browser.

FTP Access Methods

Procedures for transferring files using FTP via Internet Explorer or DataManager.

Appendix F: Updating the Software

Appendix G: Analyzing a Grab Sample

Appendix H: Spare Parts

Spare Parts Identification

List of part numbers and descriptions for replacement components.

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