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ABB IRB 2600ID User Manual

ABB IRB 2600ID
466 pages
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ROBOTICS
Product manual
IRB 2600

Table of Contents

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ABB IRB 2600ID Specifications

General IconGeneral
BrandABB
ModelIRB 2600ID
CategoryRobotics
LanguageEnglish

Summary

1 Safety

1.1 Safety information

General safety guidelines, liability, personnel requirements, and hazard levels.

1.2 Safety signals and symbols

Explanation of hazard levels, symbols used in manual and on manipulator labels.

1.4 Safety during installation and commissioning

Safety measures for installation, electrical safety, and potential hazards.

1.6 Safety during maintenance and repair

Safety precautions for maintenance, hot surfaces, gearbox lubricants, and batteries.

2 Installation and commissioning

2.1 Introduction to installation and commissioning

Overview of the installation process, safety information, and controller requirements.

2.2 Technical data

Robot specifications including weight, mounting positions, and foundation requirements.

2.3 On-site installation

Procedures for lifting, positioning, and securing the robot at its installation site.

2.3.5 Orienting and securing the robot

Detailed steps for aligning and fastening the robot to its foundation using mounting holes.

2.3.6 Fitting equipment on robot

Instructions for mounting additional equipment and identifying load areas.

3 Maintenance

3.1 Introduction

Overview of maintenance activities, schedule, and safety requirements.

3.2 Maintenance schedule and expected component life

Details on maintenance intervals, schedules, and component lifespan.

3.3 Inspection activities

Procedures for inspecting oil levels, harnesses, labels, and mechanical stops.

3.4 Replacement / Changing activities

Step-by-step guides for changing lubricants and replacing components.

4 Repair

4.1 Introduction

Overview of repair procedures, safety, and reporting replaced units.

4.2 General procedures

Common procedures like leak-down tests and mounting instructions for parts.

4.3 Complete robot

Procedures for removing and refitting major robot assemblies like cable harnesses.

4.4 Upper arm

Procedures for replacing the complete upper arm and its components.

4.5 Lower arm

Procedures for replacing the lower arm assembly.

4.6 Frame and base

Procedures for replacing components in the robot's frame and base.

4.7 Motors

Procedures for removing and refitting robot motors for all axes.

4.8 Gearboxes

Procedures for replacing individual gearboxes on the robot axes.

5 Calibration

5.1 Introduction to calibration

Basic information and terminology related to robot calibration.

5.1.2 Calibration methods

Description of standard calibration methods like Axis, Pendulum, and Wrist Optimization.

5.4 Calibrating with Axis Calibration method

Detailed overview and instructions for performing Axis Calibration.

6 Decommissioning

6.1 Introduction to decommissioning

Information on safely taking the robot out of operation and handling hazardous materials.

6.2 Environmental information

Guidelines for material handling, recycling, and disposal according to regulations.

6.3 Scrapping of robot

Safety considerations and hazards associated with scrapping the robot.

7 Robot description

7.1 Robot types

Overview of different IRB 2600 versions and their characteristics.

7.2 Non-compatible versions of axis-1 and axis-2 gearboxes

Details on gearbox compatibility issues and visual identification.

8 Reference information

8.2 Applicable standards

List of relevant industry standards and regulations for robots.

8.4 Screw joints

Information on screw tightening procedures, torque values, and lubricants.

8.6 Standard tools

List of standard tools required for various service procedures.

8.7 Special tools

List of specialized tools needed for specific repair and calibration tasks.

9 Spare part lists

9.1 Spare part lists and illustrations

Guidance on accessing separate documentation for spare parts.

10 Circuit diagram

10.1 Circuit diagrams

Information on the availability of circuit diagrams for controllers and manipulators.

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