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IRB 2600
ABB IRB 2600 User Manual
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Product
manual
IRB
2600
2
Table of Contents
Default Chapter
5
Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
15
How to Read the Product Manual
17
1 Safety
19
Introduction to Safety Information
19
General Safety Information
20
Introduction to General Safety Information
20
Safety in the Robot System
21
Safety Risks
22
Safety Risks During Installation and Service Work on Robots
22
CAUTION - Hot Parts May Cause Burns
25
Safety Risks Related to Tools/Work Pieces
26
Safety Risks Related to Pneumatic/Hydraulic Systems
27
Safety Risks with Pressure Relief Valve
28
Safety Risks During Operational Disturbances
29
Risks Associated with Live Electric Parts
30
Safety Actions
32
Safety Fence Dimensions
32
Fire Extinguishing
33
Emergency Release of the Robot Arm
34
Brake Testing
35
Risk of Disabling Function "Reduced Speed 250 MM/S
36
Safe Use of the Jogging Device
37
Work Inside the Working Range of the Robot
38
Signal Lamp (Optional)
39
Safety Stops
40
What Is an Emergency Stop
40
Safety Related Instructions
42
Safety Signals in the Manual
42
Safety Symbols on Product Labels
44
DANGER - Moving Robots Are Potentially Lethal
49
DANGER - First Test Run May Cause Injury or Damage
50
WARNING - the Brake Release Buttons May be Jammed after Service Work
51
DANGER - Make Sure that the Main Power Has Been Switched off
52
WARNING - the Unit Is Sensitive to ESD
53
WARNING - Safety Risks During Handling of Batteries
54
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
55
2 Installation and Commissioning
57
Introduction
57
Unpacking
58
Pre-Installation Procedure
58
Working Range and Type of Motion
62
Risk of Tipping/Stability
67
On-Site Installation
68
Lifting Robot with Roundslings
68
Lifting and Turning a Suspended Mounted Robot
71
Setting the System Parameters for a Suspended or Tilted Robot
72
Manually Releasing the Brakes
75
Orienting and Securing the Robot
78
Fitting Equipment on Robot
82
Loads Fitted to the Robot, Stopping Time and Braking Distances
94
Restricting the Working Range
95
Introduction
95
Mechanically Restricting the Working Range of Axis 1
96
Installing Options
98
Installation of Cooling Fan for Motors (Option)
98
Installing an Expansion Container
102
Installation of Foundry Plus Cable Guard (Option No. 908-1)
104
Installation of Signal Lamp (Option)
105
Robot in Hot Environments
106
Start of Robot in Hot Environments
106
Robot in Cold Environments
107
Start of Robot in Cold Environments
107
Electrical Connections
108
Robot Cabling and Connection Points
108
Customer Connection on Robot
110
Customer Connections on Upper Arm
112
3 Maintenance
115
Introduction
115
Maintenance Schedule and Expected Component Life
116
Specification of Maintenance Intervals
116
Maintenance Schedule
117
Expected Component Life
120
Inspection Activities
121
Inspecting Oil Level, Axis-1 Gearbox
121
Inspecting the Oil Level, Axis 2 Gearbox
128
Inspecting the Oil Level, Axis 3 Gearbox
130
Inspecting the Oil Level, Axis 4 Gearbox
132
Inspecting Oil Level, Gearbox Axes 5 - 6
134
Inspecting the Cable Harness
136
Inspecting Information Labels
138
Inspecting the Mechanical Stop Pin, Axis 1
140
Inspecting Additional Mechanical Stops
143
Inspecting Dampers
145
Inspecting the Pressure Relief Valve
147
Inspecting Signal Lamp (Option)
149
Replacement / Changing Activities
151
Type of Lubrication in Gearboxes
151
Changing the Oil, Axis 1 Gearbox on Floor Mounted Robots
153
Changing the Oil, Axis-1 Gearbox on Suspended Robots
158
Changing the Oil, Axis-2 Gearbox
164
Changing the Oil, Axis-3 Gearbox
168
Changing the Oil, Axis-4 Gearbox
172
Changing Oil, Axes-5 and -6 Gearboxes
176
Replacing SMB Battery
180
Cleaning
185
Cleaning the IRB 2600
185
4 Repair
189
Introduction
189
General Procedures
190
Performing a Leak-Down Test
190
Mounting Instructions for Bearings
191
Mounting Instructions for Seals
193
Complete Robot
195
Removing the Complete Cable Harness
195
Refitting the Complete Cable Harness
206
Replacing the Cable Harness in the Upper Arm - IRB 2600ID
221
Replacing SMB Unit
232
Replacing the Brake Release Unit
237
Replacing the Base
241
Product Manual - IRB
242
Upper Arm
249
Replacing the Complete Upper Arm
249
Replacing Complete Tubular Shaft Unit
258
Replacing Wrist Unit
264
Measuring the Play, Axis 5
268
Measuring the Play, Axis 6
270
Measuring the Play, Axis
272
Measuring the Play, Axis 5 (ID Upper Arm)
272
Measuring the Play, Axis 6 (ID Upper Arm)
275
Lower Arm
278
Replacing the Lower Arm
278
Frame and Base
283
Replacing Stop Pin Axis
283
Motors
286
Removing Motors
286
Refitting Motors
298
Replacing Motor Axis 5 - IRB 2600ID
314
Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
325
Adjusting the Play
334
Gearboxes
339
Replacing Gearbox Axis 1
339
Replacing Gearbox Axis 2
345
Replacing Gearbox Axis 3
354
5 Calibration Information
361
Introduction
361
Calibration Methods
362
Calibration Scale and Correct Axis Position
364
Calibration Movement Directions for All Axes
367
Updating Revolution Counters
368
Checking the Zero Position
370
6 Decommissioning
371
Introduction
371
Environmental Information
372
Scrapping of Robot
373
7 Reference Information
375
Introduction
375
Applicable Safety Standards
376
Unit Conversion
378
Screw Joints
379
Weight Specifications
382
Standard Tools
383
Special Tools
384
Lifting Accessories and Lifting Instructions
386
8 Spare Part Lists
387
Spare Part Lists and Illustrations
387
9 Circuit Diagram
389
Circuit Diagrams
389
Index
391
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ABB IRB 2600 Specifications
General
Payload
20 kg
Reach
1.65 m
Number of Axes
6
Protection
IP67
Robot control
IRC5
Mounting
Floor, Wall
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