ABB IRB 2600ID - Page 6

1163.2 Maintenance schedule and expected component life ...............................................
1163.2.1 Specification of maintenance intervals ........................................................
1173.2.2 Maintenance schedule .............................................................................
1203.2.3 Expected component life .........................................................................
1213.3 Inspection activities ...........................................................................................
1213.3.1 Inspecting oil level, axis-1 gearbox .............................................................
1263.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
1293.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
1313.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
1333.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
1353.3.6 Inspecting the cable harness .....................................................................
1383.3.7 Inspecting information labels .....................................................................
1403.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
1433.3.9 Inspecting additional mechanical stops .......................................................
1453.3.10 Inspecting dampers .................................................................................
1473.3.11 Inspecting the pressure relief valve ............................................................
1493.3.12 Inspecting Signal lamp (option) ..................................................................
1513.4 Replacement / Changing activities ........................................................................
1513.4.1 Type of lubrication in gearboxes ................................................................
1533.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
1613.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
1663.4.4 Changing the oil, axis-2 gearbox ................................................................
1703.4.5 Changing the oil, axis-3 gearbox ................................................................
1743.4.6 Changing the oil, axis-4 gearbox ................................................................
1783.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
1833.4.8 Replacing SMB battery .............................................................................
1883.5 Cleaning ..........................................................................................................
1883.5.1 Cleaning the IRB 2600/IRB 2600 ID .............................................................
1914 Repair
1914.1 Introduction ......................................................................................................
1924.2 General procedures ...........................................................................................
1924.2.1 Performing a leak-down test ......................................................................
1934.2.2 Mounting instructions for bearings .............................................................
1954.2.3 Mounting instructions for sealings ..............................................................
1984.2.4 Cut the paint or surface on the robot before replacing parts ............................
1994.2.5 The brake release buttons may be jammed after service work .........................
2004.3 Complete robot .................................................................................................
2004.3.1 Removing the complete cable harness ........................................................
2124.3.2 Refitting the complete cable harness ..........................................................
2274.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................
2394.3.4 Replacing SMB unit .................................................................................
2454.3.5 Replacing the brake release board .............................................................
2504.4 Upper arm .......................................................................................................
2504.4.1 Replacing the complete upper arm .............................................................
2604.4.2 Replacing complete tubular shaft unit .........................................................
2674.4.3 Replacing wrist unit .................................................................................
2744.4.4 Measuring the play, axis 5 .........................................................................
2764.4.5 Measuring the play, axis 6 .........................................................................
2784.4.6 Measuring the play, axis 5 (ID upper arm) ....................................................
2814.4.7 Measuring the play, axis 6 (ID upper arm) ....................................................
2844.5 Lower arm .......................................................................................................
2844.5.1 Replacing the lower arm ...........................................................................
2924.6 Frame and base ................................................................................................
2924.6.1 Replacing stop pin axis 1 ..........................................................................
2954.6.2 Replacing the base ..................................................................................
3074.7 Motors ............................................................................................................
3074.7.1 Removing motors ....................................................................................
3204.7.2 Refitting motors ......................................................................................
6 Product manual - IRB 2600
3HAC035504-001 Revision: AD
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